EP-HGA.ES-4C100 Automatic PET Blow Molding Machine — 800ml, 4 Cavity, Multi-Industry 6-Application

4,600 bph at 4 Cavities

At 4,600 bottles per hour across four cavities, the ES-4C100 delivers dedicated-line output for mid-format containers in the 300–800ml range. Evaluated at 800ml maximum volume, 4,600 bph represents 3,680 litres per hour of container volume capacity — a meaningful production figure for brands and contract packers at the upper end of the FMCG mid-scale manufacturing segment.

80mm Body Diameter — Six Industry Sweet Spot

The 80mm maximum body diameter sits at the convergence point of six packaging industries’ standard container dimensional specifications. Round cosmetic pump bottles, pharmaceutical wide-mouth containers, small food condiment bottles, personal care dispensers, and small-format edible oil bottles all share a body diameter range where 80mm is the relevant ceiling — making the ES-4C100 genuinely applicable across all six without the dimensional over-specification of a wider-mold machine.

92-Position Preform Holder

The 92-position preform holder provides ample buffer capacity for sustained 4-cavity production without preform feed interruption. At 4,600 bph, the preform consumption rate at 800ml format demands a reliable continuous preform supply — the 92-position holder ensures the heating zone is consistently loaded without the cycle gaps that reduce effective output below theoretical rates.

68mm Maximum Neck Diameter

The 68mm maximum neck diameter covers the full range of standard closure formats for cosmetic dispensers (28–38mm pump), pharmaceutical tablets (28–38mm cap), food condiments (38–53mm screw), small beverage (28mm PCO), edible oil pourers (38–53mm), and chemical containers (28–45mm induction seal) — six industries’ closure requirements within a single neck diameter specification.

Servo Efficiency at 4-Cavity Scale

Internationally sourced servo motors driving all axes at 4,600 bph output recover proportionally greater energy from deceleration phases than 2-cavity configurations — a cumulative operational cost advantage at this output level. The common running power of approximately 21kW versus 62.5kW maximum represents the efficient servo operating envelope where most production hours are spent.

Multi-Substrate PET / PETG Capability

Compatible with PET and PETG substrates. At 4 cavities and 800ml format, the zone-controlled infrared heating system provides the thermal precision required for consistent PETG processing — a substrate increasingly specified by premium cosmetic and personal care brands requiring glass-equivalent optical clarity at mid-format bottle sizes.

Cosmetic & Daily Chemical (300–800ml)

Shampoo pump bottles, body wash dispensers, face wash containers, and personal care bottles in the 300–800ml range at 80mm body diameter. The 4,600 bph output covers dedicated production lines for mid-scale cosmetic FMCG brands at this format range.

Edible Oil & Food (300–800ml)

Small-format edible oil bottles, condiment containers, and food packaging in the 300–800ml range with 80mm body diameter. The 68mm maximum neck diameter accommodates standard edible oil pour spout formats and food condiment screw-cap closures across this container size range.

Chemical & Pharmaceutical (200–800ml)

Chemical reagent bottles, agrochemical concentrate containers, and pharmaceutical wide-mouth bottles in the 200–800ml range. The 80mm body diameter provides the wider cross-section needed for some pharmaceutical suspension bottles and chemical containers that fall outside the 68mm constraint of the ES-4C76.

Application: 500ml and 800ml PET shampoo, conditioner, and body wash pump bottles for a Russian personal care brand producing for domestic retail and CIS export markets.

Problem solved: The brand’s existing 2-cavity machine was producing at 2,400 bph — insufficient to meet both domestic replenishment and new export orders simultaneously without extending lead times beyond retailer requirements. The ES-4C100 at 4,600 bph nearly doubled production capacity, enabling the brand to meet all domestic commitments while launching export supply to Kazakhstan and Belarus without capacity constraints.

“We were choosing between domestic orders and export expansion. The capacity increase from this machine removed that choice. We now supply both without lead time pressure.”

Application: 500ml and 750ml PET groundnut oil and hot sauce bottles for a Ghanaian food manufacturer supplying supermarket chains across West Africa.

Problem solved: The manufacturer needed a machine that could produce both the oil bottle (800ml, 80mm diameter, 53mm neck) and the hot sauce bottle (500ml, 72mm diameter, 38mm neck) from the same platform within the same facility. The ES-4C100’s 80mm maximum body diameter and 68mm maximum neck diameter accommodated both container designs without requiring a second machine for either format.

“Oil bottle and sauce bottle, same machine. The 80mm body diameter and 68mm neck gave us the range to cover both products. We didn’t need two machines.”

Application: 300ml, 500ml, and 800ml PET herbicide and fungicide concentrate bottles for a Ukrainian agrochemical packaging facility serving agricultural distributors across Eastern Europe.

Problem solved: The facility’s previous narrow-format machine was limited to 68mm body diameter — preventing production of their 800ml herbicide container which required 76mm body diameter for label panel compliance with EU chemical labelling requirements. The ES-4C100’s 80mm capability covered the 76mm requirement with margin, enabling all three bottle sizes to be produced from a single platform.

“The EU label panel requirement for our 800ml herbicide needed 76mm body diameter. Our previous machine capped at 68mm. The ES-4C100 solved it in one investment.”