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استبدال ماكينة نفخ وحقن القوالب BLOMA IBM45 – EP-ZQ40

ال EP-ZQ40 is a European-style injection blow molding machine in the same capacity class as the BLOMA IBM45, delivering 400 kN injection clamping force, 190/260 g injection weight and a compact 3.5 x 1.3 x 1.7 m footprint. An independently engineered 40-tonne IBM option for pharmaceutical, cosmetic and food packaging producers assessing the 40-tonne IBM class, producing containers from 1 ml to 1500 ml with up to 9 cavities at 10 ml.

الوصف

European-Style Injection Blow Molding — 40 Tonne Class

Compact High-Clamping IBM Machine in the BLOMA IBM45 Performance Class

The EP-ZQ40 is an independently engineered machine in the same tonnage class as the BLOMA IBM45 — cited here only to assist buyers in comparing specifications — delivering 400 kN clamping force, 190/260 g injection weight and a notably compact footprint.

EP-ZQ40 vs BLOMA IBM45 — Specification Comparison

The BLOMA IBM45 is a 40-tonne class injection blow molding machine from Korea. The EP-ZQ40 is an independently engineered option. BLOMA IBM45 figures are sourced from publicly available specification data. BLOMA is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.

المعلمة BLOMA IBM45 Ever Power EP-ZQ40
قوة تثبيت الحقن 350 kN 400 كيلو نيوتن
قطر البرغي 45 mm 40/45 مم
وزن الحقنة 180 g 190/260 g
Mold Size (L x W) 450 x 390 mm 480 x 340 mm
Machine Size (L x W x H) 4.05 x 1.52 x 2.55 m 3.5 x 1.3 x 1.7 m
Max Cavities — 10 ml 9
Dry Cycle 3.5 ثانية
القوة الكاملة 20 kW

BLOMA IBM45 reference figures sourced from publicly available specification data. BLOMA is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

EP-ZQ40 Full Technical Specifications

The EP-ZQ40 is the entry model in the Ever Power ZQ series. With twin 40/45 mm screw options, 400 kN injection clamping force and a 3.5-second dry cycle, it is notably more compact than the BLOMA IBM45 class in all three dimensions — 0.55 m shorter in length, 0.22 m narrower and 0.85 m lower — while delivering higher clamping force and injection weight. See the full range at the IBM machines overview.

نظام الحقن

المعلمة وحدة قيمة
قطر البرغي مم 40 / 45
نسبة طول/قطر البرغي 22:1
وزن الحقنة g 190 / 260
الطاقة الحرارية kW 7.5
عدد مناطق البراميل 3+ن
السكتة الدماغية الناتجة عن الحقن مم 120

نظام التثبيت

المعلمة وحدة قيمة
قوة تثبيت الحقن kN 400
Injection Opening Stroke مم 165
قوة التثبيت بالنفخ kN 60
Blow Opening Stroke مم 140
ارتفاع رفع الطاولة الدوارة مم 70

Mould

المعلمة وحدة قيمة
Max Platen Size (L x W) مم 480 x 340
Mold Thickness مم 180
Max Bottle Diameter مم 120
Max Bottle Height مم 220
أقصى سعة للزجاجة مل 1 to 1500
ضربة التعرية مم 220

Hydraulic System and Utilities

المعلمة وحدة قيمة
الضغط الهيدروليكي MPa 14
قوة المحرك kW 11
Dry Cycle s 3.5
القوة الكاملة kW 20
نسبة الطاقة التشغيلية % 52 to 70
Min Air Pressure MPa 0.7 to 1.2
سعة الهواء المضغوط m3/min 0.7
تدفق مياه التبريد m3/h 3.5
ضغط ماء التبريد MPa 0.3 to 0.4
Machine Dimensions (L x W x H) m 3.5 x 1.3 x 1.7
الوزن الصافي ton 3.8

Parameters are for reference only. Ever Power reserves the right to modify specifications without prior notice.

Cavity Configuration Guide

The EP-ZQ40 supports up to 9 cavities at 10 ml for pharmaceutical vial production and 2 cavities at 500 ml for mid-volume personal care bottles. The 480 x 340 mm platen is wider in one dimension than the BLOMA IBM45 class, enabling compact multi-cavity layouts for small and medium bottles.

مقدار 10 مل 30 مل 60 مل 100 مل 250 مل 500 مل 1000 ml
الحد الأقصى للتسوس 9 8 6 4 3 2 1

For reference only. Actual cavity count depends on mold design and bottle geometry.

pharmaceutical bottles EP-ZQ40 BLOMA IBM45 class IBM alternative
cosmetic packaging EP-ZQ40 40 tonne IBM machine
food grade bottles injection blow molding EP-ZQ40

Engineering Features of the EP-ZQ40

400 kN vs 350 kN — 14% Higher Clamping Force

The EP-ZQ40 provides 400 kN injection clamping force versus 350 kN for the BLOMA IBM45 — approximately 14% higher — through its European-style pressurized clamping structure where the booster cylinder operates independently from the mold-open action, also reducing energy consumption per cycle.

Higher Injection Weight: 190/260 g vs 180 g

At 190 to 260 g versus 180 g for the BLOMA IBM45, the EP-ZQ40 supports heavier preforms within the 40-tonne class, providing flexibility for larger bottles in the 1 to 1500 ml range and for higher-density engineering polymers such as PCTG and ABS.

Significantly Smaller Footprint

At 3.5 x 1.3 x 1.7 m the EP-ZQ40 is 0.55 m shorter, 0.22 m narrower and 0.85 m lower than the BLOMA IBM45 class at 4.05 x 1.52 x 2.55 m. This substantially reduces floor area requirements and height clearance — a meaningful advantage in clean-room and standard-height pharmaceutical facilities.

Standard Servo Rotary Drive

Servo-driven rotation is included as standard on all EP-ZQ40 machines, simplifying the drive train, reducing mechanical maintenance requirements and improving positioning accuracy across the three-station injection-blow-strip cycle.

3.5 s Dry Cycle

A 3.5-second dry cycle supports high-frequency output across all cavity configurations. At 9 cavities this translates to sustained throughput for pharmaceutical vial lines running extended production shifts without thermal fatigue on the hydraulic system.

Zero Scrap Three-Station Process

Injection, blowing and stripping all occur simultaneously in separate stations. No parting-line flash, no gate mark and no trim waste — material utilisation approaches 100% per cycle, directly reducing per-unit resin cost.

EP-ZQ40 European-style injection blow molding machine BLOMA IBM45 class option

Key Components and Supplier Origins

The EP-ZQ40 is assembled from internationally validated components. HALLITE hydraulic seals from England, Festo pneumatic valves from Germany, Gefran position sensors from Italy and Schneider electrical contactors from France combine with Hongxun servo drives from Taiwan to deliver reliable long-term performance.

No. عنصر Supplier Origin
1 Computer Hongxun Taiwan
2 Oil Pump Servo Driver Hongxun Taiwan
3 Servo Motor Fisi Italy
4 Oil Pump Ekor Germany
5 Hydraulic Valve Oil Research Taiwan
6 Five-Star Motor Staver (Haitian) China
7 Electronic Ruler Gefran Italy
8 A.C. Contactor Schneider France
9 Heating Relay YANMING Taiwan
10 O-Type Ring HALLITE England
11 Seal Ring HALLITE England
12 Travel Switch YANMING Taiwan
13 Air Switch Schneider France
14 Oil Pipe ISR USA
15 Air Valve Festo Germany
16 Servo Rotary Motor Huichuan China
17 PCS Carton Mecano China

Component suppliers may be substituted with equivalent or superior alternatives subject to availability without prior notice.

Compatible Materials and Industry Applications

The EP-ZQ40 processes the full range of standard and engineering-grade thermoplastics from 1 ml to 1500 ml, covering pharmaceutical, cosmetic, food and chemical packaging sectors.

Processable Materials

البولي إيثيلين عالي الكثافةالبولي إيثيلين منخفض الكثافةPPPSABSEVAPCTGPLA (Bio)
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المستحضرات الصيدلانية

Ophthalmic liquid containers, nasal spray, syrup bottles, tablet containers, oral liquid vials

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Cosmetic

Serum vials, lotion bottles, toner containers, shampoo and conditioner packaging

🍽️

Food and Beverage

Sauce bottles, edible oil containers, condiment packaging, dairy product bottles

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Chemical and Daily Care

Cleaning agents, personal care products, laboratory reagent containers

Mold Design and Tooling

Ever Power designs and manufactures ZQ40-compatible injection blow molds from 4Cr13 stainless or imported S136 alloy steel. The 480 x 340 mm platen is dimensionally close to the 450 x 390 mm of the BLOMA IBM45 class, enabling comparable cavity layout strategies using purpose-designed Ever Power tooling.

blow mold tooling for EP-ZQ40 BLOMA IBM45 class IBM machine
injection mold for EP-ZQ40 40 tonne IBM machine

Comparable Platen Dimensions

The 480 x 340 mm EP-ZQ40 platen area is closely comparable to the 450 x 390 mm of the BLOMA IBM45 class, enabling similar cavity layout strategies using purpose-designed Ever Power ZQ40 tooling.

S136 and 4Cr13 Steel

Injection mold bodies are machined from imported S136 high-strength alloy or 4Cr13 stainless steel. Blow mold bodies are available in magnesium-aluminium alloy for improved thermal conductivity and shorter cooling times.

100% Neck Seal Integrity

Bottle neck and thread dimensions are machined to tolerance for 100% cap seal engagement. No flash on bottle mouth or base. Product weight, wall thickness and dimensions are consistent across all cavities.

Production Line Integration

The EP-ZQ40 integrates with a complete downstream production line from raw material feeding to finished carton packing. Ever Power provides whole-line turnkey solutions and can supply individual ancillaries to complement existing production infrastructure. For the full IBM machine range see the IBM machines overview.

EP-ZQ40 production line integration layout
auxiliary equipment for EP-ZQ40 IBM machine
ضاغط هواء لولبيAir CompressorMold Temperature ControllerChillerآلة التعبئة والتغليفآلة الفحص البصري للزجاجاتAuto Loader

الأسئلة الشائعة

How does the EP-ZQ40 clamping force and injection weight compare to the BLOMA IBM45?
The EP-ZQ40 provides 400 kN injection clamping force versus 350 kN for the BLOMA IBM45 — approximately 14% higher. Injection weight is 190 to 260 g versus 180 g for the BLOMA IBM45, providing a modest but useful additional capacity for heavier preforms within the 40-tonne class. Both advantages arise from the European-style pressurized clamping structure used across the EP-ZQ range.
ما هي المواد التي يمكن معالجتها بواسطة جهاز EP-ZQ40؟
HDPE, LDPE, PP, PS (including lactic acid bacteria grades), high-clarity PS, ABS, bio-based PLA, EVA and PCTG, producing containers from 1 ml to 1500 ml across pharmaceutical, cosmetic, food and daily-care packaging applications.
What bottle sizes and cavity counts does the EP-ZQ40 support?
Up to 9 cavities at 10 ml, 8 at 30 ml, 6 at 60 ml, 4 at 100 ml, 3 at 250 ml, 2 at 500 ml and 1 at 1000 ml. Maximum bottle diameter is 120 mm and maximum bottle height is 220 mm.
Does the EP-ZQ40 carry CE certification?
Yes. The EP-ZQ40 is CE marked, verifying conformity with applicable European machinery safety and electromagnetic compatibility directives. CE documentation is provided with the machine and available in advance on request for import and procurement compliance.
What auxiliary equipment is recommended with the EP-ZQ40?
A screw air compressor or standard air compressor, chiller, mold temperature controller and auto loader are the core ancillaries. Downstream, a bottle visual inspection machine and packing machine complete the line. Ever Power supplies full turnkey lines or individual ancillary equipment to complement existing setups.

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