Deskripsi
European-Style Injection Blow Molding — 40 Tonne Class
Compact High-Clamping IBM Machine in the BLOMA IBM45 Performance Class
The EP-ZQ40 is an independently engineered machine in the same tonnage class as the BLOMA IBM45 — cited here only to assist buyers in comparing specifications — delivering 400 kN clamping force, 190/260 g injection weight and a notably compact footprint.
EP-ZQ40 vs BLOMA IBM45 — Specification Comparison
The BLOMA IBM45 is a 40-tonne class injection blow molding machine from Korea. The EP-ZQ40 is an independently engineered option. BLOMA IBM45 figures are sourced from publicly available specification data. BLOMA is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.
| Parameter | BLOMA IBM45 | Ever Power EP-ZQ40 |
|---|---|---|
| Gaya Penjepitan Injeksi | 350 kN | 400 kN |
| Diameter Sekrup | 45 mm | 40/45 mm |
| Berat Injeksi | 180 g | 190/260 g |
| Ukuran Cetakan (P x L) | 450 x 390 mm | 480 x 340 mm |
| Ukuran Mesin (P x L x T) | 4.05 x 1.52 x 2.55 m | 3,5 x 1,3 x 1,7 m |
| Maksimum Rongga Gigi — 10 ml | — | 9 |
| Siklus Kering | — | 3,5 detik |
| Daya Total | — | 20 kW |
BLOMA IBM45 reference figures sourced from publicly available specification data. BLOMA is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
Spesifikasi Teknis Lengkap EP-ZQ40
The EP-ZQ40 is the entry model in the Ever Power ZQ series. With twin 40/45 mm screw options, 400 kN injection clamping force and a 3.5-second dry cycle, it is notably more compact than the BLOMA IBM45 class in all three dimensions — 0.55 m shorter in length, 0.22 m narrower and 0.85 m lower — while delivering higher clamping force and injection weight. See the full range at the Gambaran umum mesin IBM.
Sistem Injeksi
| Parameter | Satuan | Nilai |
|---|---|---|
| Diameter Sekrup | mm | 40 / 45 |
| Rasio Panjang/Kedalaman Sekrup | — | 22:1 |
| Berat Injeksi | G | 190 / 260 |
| Daya Pemanas | kW | 7.5 |
| Jumlah Zona Barel | — | 3+N |
| Langkah Injeksi | mm | 120 |
Sistem Penjepit
| Parameter | Satuan | Nilai |
|---|---|---|
| Gaya Penjepitan Injeksi | kN | 400 |
| Langkah Pembukaan Injeksi | mm | 165 |
| Gaya Jepit Tiup | kN | 60 |
| Pukulan Pembuka | mm | 140 |
| Tinggi Angkat Meja Putar | mm | 70 |
Cetakan
| Parameter | Satuan | Nilai |
|---|---|---|
| Ukuran Pelat Maksimum (P x L) | mm | 480 x 340 |
| Ketebalan Cetakan | mm | 180 |
| Diameter Botol Maksimum | mm | 120 |
| Tinggi Botol Maksimum | mm | 220 |
| Volume Botol Maksimum | ml | 1 sampai 1500 |
| Gerakan Mengupas | mm | 220 |
Sistem Hidrolik dan Utilitas
| Parameter | Satuan | Nilai |
|---|---|---|
| Tekanan Hidraulik | MPa | 14 |
| Tenaga Motor | kW | 11 |
| Siklus Kering | S | 3.5 |
| Daya Total | kW | 20 |
| Rasio Daya Operasi | % | 52 hingga 70 |
| Tekanan Udara Minimum | MPa | 0,7 hingga 1,2 |
| Kapasitas Udara Terkompresi | m3/menit | 0.7 |
| Aliran Air Pendingin | m3/jam | 3.5 |
| Tekanan Air Pendingin | MPa | 0,3 hingga 0,4 |
| Dimensi Mesin (P x L x T) | M | 3,5 x 1,3 x 1,7 |
| Berat Bersih | ton | 3.8 |
Parameter hanya untuk referensi. Ever Power berhak untuk mengubah spesifikasi tanpa pemberitahuan sebelumnya.
Cavity Configuration Guide
The EP-ZQ40 supports up to 9 cavities at 10 ml for pharmaceutical vial production and 2 cavities at 500 ml for mid-volume personal care bottles. The 480 x 340 mm platen is wider in one dimension than the BLOMA IBM45 class, enabling compact multi-cavity layouts for small and medium bottles.
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Maksimum Rongga | 9 | 8 | 6 | 4 | 3 | 2 | 1 |
Hanya sebagai referensi. Jumlah rongga sebenarnya bergantung pada desain cetakan dan geometri botol.
Engineering Features of the EP-ZQ40
400 kN vs 350 kN — 14% Higher Clamping Force
The EP-ZQ40 provides 400 kN injection clamping force versus 350 kN for the BLOMA IBM45 — approximately 14% higher — through its European-style pressurized clamping structure where the booster cylinder operates independently from the mold-open action, also reducing energy consumption per cycle.
Higher Injection Weight: 190/260 g vs 180 g
At 190 to 260 g versus 180 g for the BLOMA IBM45, the EP-ZQ40 supports heavier preforms within the 40-tonne class, providing flexibility for larger bottles in the 1 to 1500 ml range and for higher-density engineering polymers such as PCTG and ABS.
Significantly Smaller Footprint
At 3.5 x 1.3 x 1.7 m the EP-ZQ40 is 0.55 m shorter, 0.22 m narrower and 0.85 m lower than the BLOMA IBM45 class at 4.05 x 1.52 x 2.55 m. This substantially reduces floor area requirements and height clearance — a meaningful advantage in clean-room and standard-height pharmaceutical facilities.
Standard Servo Rotary Drive
Servo-driven rotation is included as standard on all EP-ZQ40 machines, simplifying the drive train, reducing mechanical maintenance requirements and improving positioning accuracy across the three-station injection-blow-strip cycle.
3.5 s Dry Cycle
A 3.5-second dry cycle supports high-frequency output across all cavity configurations. At 9 cavities this translates to sustained throughput for pharmaceutical vial lines running extended production shifts without thermal fatigue on the hydraulic system.
Zero Scrap Three-Station Process
Injection, blowing and stripping all occur simultaneously in separate stations. No parting-line flash, no gate mark and no trim waste — material utilisation approaches 100% per cycle, directly reducing per-unit resin cost.
Komponen Utama dan Asal Pemasok
The EP-ZQ40 is assembled from internationally validated components. HALLITE hydraulic seals from England, Festo pneumatic valves from Germany, Gefran position sensors from Italy and Schneider electrical contactors from France combine with Hongxun servo drives from Taiwan to deliver reliable long-term performance.
| TIDAK. | Komponen | Pemasok | Asal |
|---|---|---|---|
| 1 | Komputer | Hongxun | Taiwan |
| 2 | Penggerak Servo Pompa Oli | Hongxun | Taiwan |
| 3 | Motor Servo | Fisi | Italia |
| 4 | Pompa Oli | Ekor | Jerman |
| 5 | Katup Hidrolik | Penelitian Minyak | Taiwan |
| 6 | Motor Bintang Lima | Staver (orang Haiti) | Cina |
| 7 | Penggaris Elektronik | Gefran | Italia |
| 8 | Kontaktor AC | Schneider | Perancis |
| 9 | Relai Pemanas | YANMING | Taiwan |
| 10 | Cincin Tipe O | HALLITE | Inggris |
| 11 | Cincin Segel | HALLITE | Inggris |
| 12 | Sakelar Perjalanan | YANMING | Taiwan |
| 13 | Saklar Udara | Schneider | Perancis |
| 14 | Pipa Minyak | ISR | Amerika Serikat |
| 15 | Katup Udara | Festo | Jerman |
| 16 | Motor Putar Servo | Huichuan | Cina |
| 17 | Karton PCS | Mecano | Cina |
Pemasok komponen dapat diganti dengan alternatif yang setara atau lebih unggul tergantung ketersediaan tanpa pemberitahuan sebelumnya.
Material yang Kompatibel dan Aplikasi Industri
The EP-ZQ40 processes the full range of standard and engineering-grade thermoplastics from 1 ml to 1500 ml, covering pharmaceutical, cosmetic, food and chemical packaging sectors.
Bahan yang Dapat Diproses
Farmasi
Ophthalmic liquid containers, nasal spray, syrup bottles, tablet containers, oral liquid vials
Kosmetik
Serum vials, lotion bottles, toner containers, shampoo and conditioner packaging
Makanan dan Minuman
Sauce bottles, edible oil containers, condiment packaging, dairy product bottles
Chemical and Daily Care
Cleaning agents, personal care products, laboratory reagent containers
Mold Design and Tooling
Ever Power designs and manufactures ZQ40-compatible injection blow molds from 4Cr13 stainless or imported S136 alloy steel. The 480 x 340 mm platen is dimensionally close to the 450 x 390 mm of the BLOMA IBM45 class, enabling comparable cavity layout strategies using purpose-designed Ever Power tooling.
Comparable Platen Dimensions
The 480 x 340 mm EP-ZQ40 platen area is closely comparable to the 450 x 390 mm of the BLOMA IBM45 class, enabling similar cavity layout strategies using purpose-designed Ever Power ZQ40 tooling.
S136 and 4Cr13 Steel
Injection mold bodies are machined from imported S136 high-strength alloy or 4Cr13 stainless steel. Blow mold bodies are available in magnesium-aluminium alloy for improved thermal conductivity and shorter cooling times.
100% Neck Seal Integrity
Bottle neck and thread dimensions are machined to tolerance for 100% cap seal engagement. No flash on bottle mouth or base. Product weight, wall thickness and dimensions are consistent across all cavities.
Integrasi Lini Produksi
The EP-ZQ40 integrates with a complete downstream production line from raw material feeding to finished carton packing. Ever Power provides whole-line turnkey solutions and can supply individual ancillaries to complement existing production infrastructure. For the full IBM machine range see the Gambaran umum mesin IBM.
Pertanyaan yang Sering Diajukan
Mesin IBM terkait
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