説明
European-Style Injection Blow Molding — 135 Tonne Flagship
30-Cavity Flagship IBM Machine with 650 g Single-Screw Injection in the SUMA 175iB Class
The EP-ZQ135 is an independently engineered machine in the same tonnage class as the SUMA 175iB — cited only to assist buyers in comparing specifications — delivering 1350 kN clamping force, 650 g from a single 70 mm screw and 30 cavities at 10 ml.
EP-ZQ135 vs SUMA 175iB — Specification Comparison
The SUMA 175iB is the largest machine in the SUMA IBM range. The EP-ZQ135 is an independently engineered alternative in the same 135-tonne class. SUMA 175iB figures are sourced from publicly available data. SUMA is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
| パラメータ | SUMA 175iB | エバーパワー EP-ZQ135 |
|---|---|---|
| 射出成形時の型締め力 | 1600 kN | 1350 kN |
| ネジ径 | 65/76 mm (dual) | 70 mm (single) |
| 注射重量 | 580/770 g | 650g |
| 金型サイズ（長さ×幅） | 1200 x 600 mm | 1300 x 500 mm |
| 機械のサイズ（長さ×幅×高さ） | 6 x 2.6 x 2.7 m | 5.5 x 2 x 2.4 m |
| 最大虫歯数 — 10ml | — | 30 |
| 乾燥サイクル | — | 4 s |
| 総出力 | — | 95 kW |
SUMA 175iB figures from publicly available data. SUMA cited only to assist buyers in comparison. Not affiliated with Ever Power.
EP-ZQ135の技術仕様全文
The EP-ZQ135 is the highest-output machine in the ZQ series. A 70 mm single screw, 650 g injection weight and dual 37 kW hydraulic motors support round-the-clock 30-cavity production. The 6+N barrel zone configuration is the most extensive in the range, and the 1300 x 500 mm platen is 100 mm longer than the SUMA 175iB class. See all models at the IBMマシンの概要.
注入システム
| パラメータ | ユニット | 価値 |
|---|---|---|
| ネジ径 | mm | 70 |
| スクリューL/D比 | — | 22:1 |
| 注射重量 | g | 650 |
| 火力 | kW | 30 |
| バレルゾーンの数 | — | 6+N |
| 注射ストローク | mm | 200 |
クランプシステム
| パラメータ | ユニット | 価値 |
|---|---|---|
| 射出成形時の型締め力 | kN | 1350 |
| 注入開始ストローク | mm | 140 |
| ブロー締め付け力 | kN | 200 |
| ブローオープニングストローク | mm | 140 |
| 回転テーブルの昇降高さ | mm | 70 |
型
| パラメータ | ユニット | 価値 |
|---|---|---|
| 最大プラテンサイズ（長さ×幅） | mm | 1300 x 500 |
| 金型の厚さ | mm | 280 |
| 最大ボトル直径 | mm | 120 |
| ボトルの最大高さ | mm | 220 |
| 最大ボトル容量 | ml | 1～2000 |
| ストリッピングストローク | mm | 280 |
油圧システムおよびユーティリティ
| パラメータ | ユニット | 価値 |
|---|---|---|
| 油圧 | MPa | 14 |
| モーター出力 | kW | 37 + 37 |
| 乾燥サイクル | s | 4 |
| 総出力 | kW | 95 |
| 動作電力比 | % | 52～70 |
| 最低空気圧 | MPa | 0.7～1.2 |
| 圧縮空気容量 | m3/分 | 0.7 |
| 冷却水流量 | m3/h | 4 |
| 冷却水圧 | MPa | 0.3～0.4 |
| 機械の寸法（長さ×幅×高さ） | m | 5.5 x 2 x 2.4 |
| 正味重量 | トン | 18 |
仕様は参考値です。Ever Powerは予告なく仕様を変更する権利を留保します。
Cavity Output by Bottle Volume
The EP-ZQ135 achieves 30 cavities at 10 ml — the highest in the ZQ range — and 10 at 500 ml, serving contract manufacturers and large brand owners running multiple SKUs at maximum daily output. The 1300 mm platen is 100 mm longer than the SUMA 175iB class, enabling wider cavity layouts for these counts.
| 音量 | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
|---|---|---|---|---|---|---|---|
| マックスキャビティ | 30 | 26 | 22 | 18 | 14 | 10 | 8 |
参考値です。実際のキャビティ数は、金型設計とボトル形状によって異なります。
Engineering Features of the EP-ZQ135
650 g from a Single 70 mm Screw — No Changeover
The SUMA 175iB class provides 580 to 770 g from a dual 65/76 mm screw requiring a tool change between bottle formats. The EP-ZQ135 delivers 650 g — within the SUMA range — from a single 70 mm screw with no changeovers needed, keeping 30-cavity lines in continuous production.
Substantially Smaller: 5.5 x 2 x 2.4 m vs 6 x 2.6 x 2.7 m
The EP-ZQ135 is 0.5 m shorter, 0.6 m narrower and 0.3 m lower than the SUMA 175iB class — a significant reduction in floor area and ceiling clearance requirements that simplifies installation in pharmaceutical clean rooms and standard industrial buildings.
Longer Platen: 1300 mm vs 1200 mm
The 1300 x 500 mm EP-ZQ135 platen is 100 mm longer than the 1200 x 600 mm SUMA 175iB class, providing additional horizontal layout space for 30-cavity configurations at 10 ml and supporting diverse bottle neck formats across the full volume range.
6+N Barrel Zones — Maximum Melt Precision
Six independently controlled heating zones provide the finest melt temperature management in the ZQ range. At 30 cavities, consistent melt delivery across the hot runner layout is critical — the 6+N configuration ensures this for all materials including PCTG and PLA with the narrowest processing windows.
Dual 37 kW Hydraulic Motors — 95 kW Total
Two independent 37 kW motors — the highest in the ZQ series — power separate hydraulic circuits for sustained round-the-clock 30-cavity production. The 52 to 70% operating power ratio keeps the machine within thermal limits in 24-hour production environments.
200 kN Blow Clamping — Highest in ZQ Range
At 200 kN the blow clamping force is the highest in the ZQ series, maintaining consistent mold closure across the 1300 mm blow mold layout at elevated blow pressures — critical for wide-neck pharmaceutical jar formats with the largest projected blow area.
Key Components and Supplier Origins
The EP-ZQ135 requires the highest component reliability in the ZQ range for continuous multi-shift production. HALLITE seals from England, Festo air valves from Germany and Ekor hydraulic pumps from Germany are specified for both dual 37 kW circuits. Gefran linear encoders from Italy provide positional accuracy across the 1300 mm platen span.
| いいえ。 | 成分 | サプライヤー | 起源 |
|---|---|---|---|
| 1 | コンピューター | ホンシュン | 台湾 |
| 2 | オイルポンプサーボドライバー | ホンシュン | 台湾 |
| 3 | サーボモーター | フィシ | イタリア |
| 4 | オイルポンプ | エコール | ドイツ |
| 5 | 油圧バルブ | 石油研究 | 台湾 |
| 6 | ファイブスターモーター | スタバー（ハイチ人） | 中国 |
| 7 | 電子定規 | ゲフラン | イタリア |
| 8 | ACコンタクタ | シュナイダー | フランス |
| 9 | 加熱リレー | 燕明 | 台湾 |
| 10 | O型リング | ハライト | イングランド |
| 11 | シールリング | ハライト | イングランド |
| 12 | トラベルスイッチ | 燕明 | 台湾 |
| 13 | エアスイッチ | シュナイダー | フランス |
| 14 | オイルパイプ | ISR | アメリカ合衆国 |
| 15 | エアバルブ | フェスト | ドイツ |
| 16 | サーボ回転モーター | 恵川 | 中国 |
| 17 | PCSカートン | メカノ | 中国 |
部品供給業者は、在庫状況に応じて、事前の通知なしに同等またはそれ以上の代替品に変更される場合があります。
Compatible Materials and Production Applications
The 70 mm screw and 6+N barrel zones handle the full thermoplastic range at the highest throughput in the ZQ series. At 30 cavities material cost per bottle is minimised — making the ZQ135 suited to high-volume pharmaceutical generic lines and large personal care and nutraceutical brands.
加工可能な材料
Pharmaceutical
30-cavity high-output generic drug lines, multi-shift syrup and oral liquid bottle manufacturing
受託製造
Multi-SKU contract bottle production, flexible cavity changeover, rapid tooling turnover
Personal Care
Mass-market shampoo, conditioner and body wash lines at maximum daily volume output
Nutraceutical
High-volume vitamin, supplement and wellness bottle production for retail and export markets
Mold Design for the EP-ZQ135
The 1300 x 500 mm platen is 100 mm longer than the SUMA 175iB class. Ever Power engineers ZQ135-compatible molds from S136 alloy steel injection bodies with optional magnesium-aluminium blow bodies for thermal performance at 30-cavity output rates. Hot runner balancing at 30 positions requires individual flow-path calculation and independent gate temperature control.
1300 mm Platen — 100 mm Longer Than SUMA 175iB
The additional 100 mm platen length provides wider horizontal layout space for 30-cavity mold configurations and optimised spacing for diverse bottle neck formats at the maximum output level.
30-Position Hot Runner Balance
Individual gate temperature control and flow-path balancing across 30 positions maintains gram-weight deviation within specification from first cavity to last at full 30-cavity production rate.
Zero Scrap at Maximum Output
No parting flash, no gate mark and no runner trim. At 30 cavities the material saving versus extrusion blow molding across a full pharmaceutical production shift is substantial, particularly for HDPE generic drug lines where resin cost is a primary variable.
Production Line Integration
The EP-ZQ135 is designed as the central production unit in a high-throughput integrated bottle line. At 30 cavities, downstream inspection, filling and packing must be matched in capacity. Ever Power provides complete turnkey line proposals for the ZQ135 output rate including equipment sizing and installation support.
Technical Questions — EP-ZQ135
関連するIBMマシン
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