Deskripsi
European-Style Injection Blow Molding — 135 Tonne Flagship
30-Cavity Flagship IBM Machine with 650 g Single-Screw Injection in the SUMA 175iB Class
The EP-ZQ135 is an independently engineered machine in the same tonnage class as the SUMA 175iB — cited only to assist buyers in comparing specifications — delivering 1350 kN clamping force, 650 g from a single 70 mm screw and 30 cavities at 10 ml.
EP-ZQ135 vs SUMA 175iB — Specification Comparison
The SUMA 175iB is the largest machine in the SUMA IBM range. The EP-ZQ135 is an independently engineered alternative in the same 135-tonne class. SUMA 175iB figures are sourced from publicly available data. SUMA is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
| Parameter | SUMA 175iB | Ever Power EP-ZQ135 |
|---|---|---|
| Gaya Penjepitan Injeksi | 1600 kN | 1350 kN |
| Diameter Sekrup | 65/76 mm (dual) | 70 mm (single) |
| Berat Injeksi | 580/770 g | 650 g |
| Ukuran Cetakan (P x L) | 1200 x 600 mm | 1300 x 500 mm |
| Ukuran Mesin (P x L x T) | 6 x 2.6 x 2.7 m | 5.5 x 2 x 2.4 m |
| Maksimum Rongga Gigi — 10 ml | — | 30 |
| Siklus Kering | — | 4 detik |
| Daya Total | — | 95 kW |
SUMA 175iB figures from publicly available data. SUMA cited only to assist buyers in comparison. Not affiliated with Ever Power.
EP-ZQ135 Full Technical Specifications
The EP-ZQ135 is the highest-output machine in the ZQ series. A 70 mm single screw, 650 g injection weight and dual 37 kW hydraulic motors support round-the-clock 30-cavity production. The 6+N barrel zone configuration is the most extensive in the range, and the 1300 x 500 mm platen is 100 mm longer than the SUMA 175iB class. See all models at the Gambaran umum mesin IBM.
Sistem Injeksi
| Parameter | Satuan | Nilai |
|---|---|---|
| Diameter Sekrup | mm | 70 |
| Rasio Panjang/Kedalaman Sekrup | — | 22:1 |
| Berat Injeksi | G | 650 |
| Daya Pemanas | kW | 30 |
| Jumlah Zona Barel | — | 6+N |
| Langkah Injeksi | mm | 200 |
Sistem Penjepit
| Parameter | Satuan | Nilai |
|---|---|---|
| Gaya Penjepitan Injeksi | kN | 1350 |
| Langkah Pembukaan Injeksi | mm | 140 |
| Gaya Jepit Tiup | kN | 200 |
| Pukulan Pembuka | mm | 140 |
| Tinggi Angkat Meja Putar | mm | 70 |
Cetakan
| Parameter | Satuan | Nilai |
|---|---|---|
| Ukuran Pelat Maksimum (P x L) | mm | 1300 x 500 |
| Ketebalan Cetakan | mm | 280 |
| Diameter Botol Maksimum | mm | 120 |
| Tinggi Botol Maksimum | mm | 220 |
| Volume Botol Maksimum | ml | 1 sampai 2000 |
| Gerakan Mengupas | mm | 280 |
Sistem Hidrolik dan Utilitas
| Parameter | Satuan | Nilai |
|---|---|---|
| Tekanan Hidraulik | MPa | 14 |
| Tenaga Motor | kW | 37 + 37 |
| Siklus Kering | S | 4 |
| Daya Total | kW | 95 |
| Rasio Daya Operasi | % | 52 hingga 70 |
| Tekanan Udara Minimum | MPa | 0,7 hingga 1,2 |
| Kapasitas Udara Terkompresi | m3/menit | 0.7 |
| Aliran Air Pendingin | m3/jam | 4 |
| Tekanan Air Pendingin | MPa | 0,3 hingga 0,4 |
| Dimensi Mesin (P x L x T) | M | 5.5 x 2 x 2.4 |
| Berat Bersih | ton | 18 |
Parameter hanya untuk referensi. Ever Power berhak untuk mengubah spesifikasi tanpa pemberitahuan sebelumnya.
Kapasitas Rongga per Volume Botol
The EP-ZQ135 achieves 30 cavities at 10 ml — the highest in the ZQ range — and 10 at 500 ml, serving contract manufacturers and large brand owners running multiple SKUs at maximum daily output. The 1300 mm platen is 100 mm longer than the SUMA 175iB class, enabling wider cavity layouts for these counts.
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Maksimum Rongga | 30 | 26 | 22 | 18 | 14 | 10 | 8 |
Hanya sebagai referensi. Jumlah rongga sebenarnya bergantung pada desain cetakan dan geometri botol.
Engineering Features of the EP-ZQ135
650 g from a Single 70 mm Screw — No Changeover
The SUMA 175iB class provides 580 to 770 g from a dual 65/76 mm screw requiring a tool change between bottle formats. The EP-ZQ135 delivers 650 g — within the SUMA range — from a single 70 mm screw with no changeovers needed, keeping 30-cavity lines in continuous production.
Substantially Smaller: 5.5 x 2 x 2.4 m vs 6 x 2.6 x 2.7 m
The EP-ZQ135 is 0.5 m shorter, 0.6 m narrower and 0.3 m lower than the SUMA 175iB class — a significant reduction in floor area and ceiling clearance requirements that simplifies installation in pharmaceutical clean rooms and standard industrial buildings.
Longer Platen: 1300 mm vs 1200 mm
The 1300 x 500 mm EP-ZQ135 platen is 100 mm longer than the 1200 x 600 mm SUMA 175iB class, providing additional horizontal layout space for 30-cavity configurations at 10 ml and supporting diverse bottle neck formats across the full volume range.
6+N Barrel Zones — Maximum Melt Precision
Six independently controlled heating zones provide the finest melt temperature management in the ZQ range. At 30 cavities, consistent melt delivery across the hot runner layout is critical — the 6+N configuration ensures this for all materials including PCTG and PLA with the narrowest processing windows.
Dual 37 kW Hydraulic Motors — 95 kW Total
Two independent 37 kW motors — the highest in the ZQ series — power separate hydraulic circuits for sustained round-the-clock 30-cavity production. The 52 to 70% operating power ratio keeps the machine within thermal limits in 24-hour production environments.
200 kN Blow Clamping — Highest in ZQ Range
At 200 kN the blow clamping force is the highest in the ZQ series, maintaining consistent mold closure across the 1300 mm blow mold layout at elevated blow pressures — critical for wide-neck pharmaceutical jar formats with the largest projected blow area.
Komponen Utama dan Asal Pemasok
The EP-ZQ135 requires the highest component reliability in the ZQ range for continuous multi-shift production. HALLITE seals from England, Festo air valves from Germany and Ekor hydraulic pumps from Germany are specified for both dual 37 kW circuits. Gefran linear encoders from Italy provide positional accuracy across the 1300 mm platen span.
| TIDAK. | Komponen | Pemasok | Asal |
|---|---|---|---|
| 1 | Komputer | Hongxun | Taiwan |
| 2 | Penggerak Servo Pompa Oli | Hongxun | Taiwan |
| 3 | Motor Servo | Fisi | Italia |
| 4 | Pompa Oli | Ekor | Jerman |
| 5 | Katup Hidrolik | Penelitian Minyak | Taiwan |
| 6 | Motor Bintang Lima | Staver (orang Haiti) | Cina |
| 7 | Penggaris Elektronik | Gefran | Italia |
| 8 | Kontaktor AC | Schneider | Perancis |
| 9 | Relai Pemanas | YANMING | Taiwan |
| 10 | Cincin Tipe O | HALLITE | Inggris |
| 11 | Cincin Segel | HALLITE | Inggris |
| 12 | Sakelar Perjalanan | YANMING | Taiwan |
| 13 | Saklar Udara | Schneider | Perancis |
| 14 | Pipa Minyak | ISR | Amerika Serikat |
| 15 | Katup Udara | Festo | Jerman |
| 16 | Motor Putar Servo | Huichuan | Cina |
| 17 | Karton PCS | Mecano | Cina |
Pemasok komponen dapat diganti dengan alternatif yang setara atau lebih unggul tergantung ketersediaan tanpa pemberitahuan sebelumnya.
Compatible Materials and Production Applications
The 70 mm screw and 6+N barrel zones handle the full thermoplastic range at the highest throughput in the ZQ series. At 30 cavities material cost per bottle is minimised — making the ZQ135 suited to high-volume pharmaceutical generic lines and large personal care and nutraceutical brands.
Bahan yang Dapat Diproses
Farmasi
30-cavity high-output generic drug lines, multi-shift syrup and oral liquid bottle manufacturing
Contract Manufacturing
Multi-SKU contract bottle production, flexible cavity changeover, rapid tooling turnover
Personal Care
Mass-market shampoo, conditioner and body wash lines at maximum daily volume output
Nutrasetika
High-volume vitamin, supplement and wellness bottle production for retail and export markets
Mold Design for the EP-ZQ135
The 1300 x 500 mm platen is 100 mm longer than the SUMA 175iB class. Ever Power engineers ZQ135-compatible molds from S136 alloy steel injection bodies with optional magnesium-aluminium blow bodies for thermal performance at 30-cavity output rates. Hot runner balancing at 30 positions requires individual flow-path calculation and independent gate temperature control.
1300 mm Platen — 100 mm Longer Than SUMA 175iB
The additional 100 mm platen length provides wider horizontal layout space for 30-cavity mold configurations and optimised spacing for diverse bottle neck formats at the maximum output level.
30-Position Hot Runner Balance
Individual gate temperature control and flow-path balancing across 30 positions maintains gram-weight deviation within specification from first cavity to last at full 30-cavity production rate.
Zero Scrap at Maximum Output
No parting flash, no gate mark and no runner trim. At 30 cavities the material saving versus extrusion blow molding across a full pharmaceutical production shift is substantial, particularly for HDPE generic drug lines where resin cost is a primary variable.
Integrasi Lini Produksi
The EP-ZQ135 is designed as the central production unit in a high-throughput integrated bottle line. At 30 cavities, downstream inspection, filling and packing must be matched in capacity. Ever Power provides complete turnkey line proposals for the ZQ135 output rate including equipment sizing and installation support.
Technical Questions — EP-ZQ135
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