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Replacement of Uniloy UIB90 Injection Blow Molding Machine – EP-ZQ60

De EP-ZQ60 is a European-architecture injection blow molding machine occupying the same output class as the Uniloy UIB90. Designed to EU Machinery Directive standards and CE marked, it delivers 600 kN injection clamping force, 260/383 g injection weight — 30 to 92% more than the UIB90 class — and a 3.8 x 1.4 x 1.8 m installed footprint that is substantially smaller in all three dimensions. For pharmaceutical, cosmetic and nutraceutical packaging lines targeting European or GMP-qualified export markets, the EP-ZQ60 provides CE compliance, European-sourced critical components and an operating power ratio of 52 to 70% of 37 kW installed capacity, with up to 14 cavities at 10 ml.

Beschrijving

European-Architecture Injection Blow Molding — 60 Tonne Class

CE-Certified IBM with 30–92% Higher Injection Weight Than the Uniloy UIB90 Class

The EP-ZQ60 is independently engineered in the same capacity class as the Uniloy UIB90 — cited here only to assist buyers in comparing specifications, with no affiliation to Uniloy. It brings European-architecture clamping, CE marking and a substantially larger injection weight capacity to the 60-tonne IBM class.

EP-ZQ60 vs Uniloy UIB90 — Specification Comparison

The UIB90 is a mid-range machine in the Uniloy UIB series, widely used on pharmaceutical syrup, cosmetic lotion and nutraceutical bottle lines in North America. Producers expanding into EU or other regulated export markets, or re-equipping existing capacity, increasingly evaluate European-architecture alternatives alongside the established UIB platform. The EP-ZQ60 is one such option. Uniloy UIB90 figures are sourced from publicly available specification data. Uniloy is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.

Parameter Uniloy UIB90 Ever Power EP-ZQ60
Injectieklemkracht ~500 kN 600 kN
Schroefdiameter 45 mm 45/50 mm
Injectiegewicht 200 g 260/383 g
Mold Size (L x W) 560 x 360 mm 600 x 390 mm
Machine Size (L x W x H) 4.2 x 1.5 x 2.1 m 3.8 x 1.4 x 1.8 m
Compliance Marking UL / ANSI CE (EU Machinery Directive)
Max Cavities — 10 ml 14
Bedrijfsvermogensverhouding 52 to 70% of 37 kW

Uniloy UIB90 reference figures sourced from publicly available specification data. Uniloy is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

EP-ZQ60 Full Technical Specifications

The UIB90 class was designed around North American industrial conventions: UL-compliant electrical, ANSI-standard mechanical interfaces and a constant-pressure hydraulic circuit sized for the full clamping load throughout the cycle. The EP-ZQ60 approaches the same output class from a European engineering starting point — a pressurized booster-cylinder clamping system that applies full force only during the brief clamping phase, CE marking from the factory, and a 45/50 mm dual-screw option that delivers 260 to 383 g injection weight versus 200 g for the UIB90. Operating power runs at 52 to 70% of the 37 kW installed capacity across standard production conditions. Full specifications are tabulated below. See the complete ZQ range at the IBM machines overview.

Injectiesysteem

Parameter Unit Value
Schroefdiameter mm 45 / 50
Schroef L/D-verhouding 22:1
Injectiegewicht g 260 / 383
Verwarmingsvermogen kW 14
Aantal vatzones 3+N
Injectieberoerte mm 160

Klemsysteem

Parameter Unit Value
Injectieklemkracht kN 600
Injection Opening Stroke mm 140
Slagklemkracht kN 100
Blow Opening Stroke mm 140
Hefhoogte van de draaitafel mm 70

Mould

Parameter Unit Value
Max Platen Size (L x W) mm 600 x 390
Mold Thickness mm 240
Max Bottle Diameter mm 120
Max Bottle Height mm 220
Max Bottle Volume ml 1 to 2000
Strippende slag mm 230

Hydraulic System and Utilities

Parameter Unit Value
Hydraulische druk MPa 14
Motorvermogen kW 18.5 / 22
Dry Cycle s 4
Totaal vermogen kW 37
Bedrijfsvermogensverhouding % 52 to 70
Min Air Pressure MPa 0.7 to 1.2
Persluchtcapaciteit m3/min 0.7
Koelwaterstroom m3/h 4
Koelwaterdruk MPa 0.3 to 0.4
Machine Dimensions (L x W x H) m 3.8 x 1.4 x 1.8
Nettogewicht ton 5

Parameters are for reference only. Ever Power reserves the right to modify specifications without prior notice.

Cavity Output at Each Volume Size

The UIB90 class is most commonly specified for oral liquid syrups, lotion bottles and supplement containers in the 30 to 250 ml range. The EP-ZQ60 covers this entire range and extends to 2000 ml — the 50 mm screw option in particular supports the heavier preforms needed for larger HDPE containers that the 45 mm UIB90 screw cannot reach at comparable injection weight. At 10 ml, 14 cavities per cycle serve pharmaceutical vial lines at throughput levels that would previously have required stepping to a larger UIB class.

Volume 10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
Max Cavities 14 12 10 8 5 3 2

For reference only. Actual cavity count depends on mold design and bottle geometry.

syrup bottles EP-ZQ60 European IBM UIB90 class output
cosmetic lotion bottles EP-ZQ60 CE-certified IBM machine
supplement containers EP-ZQ60 60 tonne IBM machine

How the EP-ZQ60 Addresses the UIB90 Buyers Priorities

260/383 g vs 200 g — Injection Weight That Bridges Two UIB Classes

The UIB90 delivers 200 g injection weight. Moving to the next UIB class up typically means a significant machine size and price step. The EP-ZQ60 delivers 260 to 383 g — 30 to 92% more than the UIB90 — within a machine envelope smaller than the UIB90 itself. Lines running larger lotion or syrup bottles at the top of their volume range can often stay within the 60-tonne class by switching to the EP-ZQ60 rather than upsizing to a larger UIB.

CE Marking — Ready for EU, UK and GMP Export Lines

The UIB90 is qualified under UL and ANSI standards suited to North American installations. The EP-ZQ60 carries CE marking under the EU Machinery Directive — the compliance standard required for pharmaceutical and cosmetic packaging equipment in the EU, UK, Australia and many regulated Asian markets. CE documentation is supplied with the machine and available in advance for import certification and GMP line qualification, with no additional re-certification work required.

Smaller Footprint: 3.8 x 1.4 x 1.8 m vs 4.2 x 1.5 x 2.1 m

Despite delivering higher injection weight and clamping force than the UIB90 class, the EP-ZQ60 is 0.4 m shorter, 0.1 m narrower and 0.3 m lower. At 1.8 m height versus 2.1 m, the EP-ZQ60 installs comfortably under the 2.1 m clean-room ceiling heights common in pharmaceutical facilities — a ceiling clearance the UIB90 class itself cannot meet. Floor density in multi-machine pharmaceutical packaging halls also improves measurably at the smaller EP-ZQ60 width.

Lower Per-Bottle Energy Cost — 52 to 70% Operating Power Ratio

The UIB series uses a constant-pressure hydraulic circuit in its clamping system, sized for the peak clamping load and active across a larger portion of each cycle. The EP-ZQ60 booster-cylinder applies full hydraulic force only during the brief clamping phase; the circuit operates at partial load through the rest of the cycle. At 37 kW installed capacity running 52 to 70% utilisation, the per-shift energy saving relative to a constant-pressure UIB90-class circuit compounds significantly over a pharmaceutical line running three shifts.

European Parts — Shorter Maintenance Lead Times Outside North America

UIB90-specific parts — hydraulic seals, valves and control components — typically require procurement from North American distributors or direct from Uniloy, with corresponding lead times for users outside that region. The EP-ZQ60 uses Festo (Germany) pneumatic valves, HALLITE (England) seals, Gefran (Italy) sensors and Schneider (France) electrical components — all with standard global distributor networks. For pharmaceutical maintenance teams where unplanned downtime has direct GMP compliance consequences, this parts availability difference is a practical operational consideration.

600 kN vs 500 kN — 20% More Clamping Force

At 600 kN versus approximately 500 kN for the UIB90 class, the EP-ZQ60 provides 20% more injection clamping force. Combined with the pressurized-clamping architecture, this supports more consistent preform filling across all 14 cavities at 10 ml and provides additional headroom for wider-neck pharmaceutical jar formats with higher projected clamping areas.

EP-ZQ60 CE-certified European IBM machine in the Uniloy UIB90 output class

Component Origins and Service Network

For pharmaceutical packaging operations outside North America, the serviceability of the machine supply chain is as important as the headline specifications. The EP-ZQ60 is assembled from components with established global distributor networks. Schneider electrical contactors are available from industrial distributors in over 100 countries. Festo and HALLITE have distribution in every major manufacturing region. This breadth of coverage means maintenance teams running EP-ZQ60 machines in Europe, Asia and the Middle East can source replacement parts on standard lead times rather than importing from a single country of origin.

No. Component Supplier Origin
1 Computer Hongxun Taiwan
2 Oil Pump Servo Driver Hongxun Taiwan
3 Servo Motor Fisi Italy
4 Oil Pump Ekor Germany
5 Hydraulic Valve Oil Research Taiwan
6 Five-Star Motor Staver (Haitian) China
7 Electronic Ruler Gefran Italy
8 A.C. Contactor Schneider France
9 Heating Relay YANMING Taiwan
10 O-Type Ring HALLITE England
11 Seal Ring HALLITE England
12 Travel Switch YANMING Taiwan
13 Air Switch Schneider France
14 Oil Pipe ISR USA
15 Air Valve Festo Germany
16 Servo Rotary Motor Huichuan China
17 PCS Carton Mecano China

Component suppliers may be substituted with equivalent or superior alternatives subject to availability without prior notice.

Material Range and Target Applications

The UIB90 class principally processes HDPE and PP in the 30 to 500 ml pharmaceutical and personal care range. The EP-ZQ60 covers this base and extends it in two directions: upward in injection weight — the 50 mm screw handles heavier preforms that approach the UIB120 class boundary — and into engineering resins such as PCTG and bio-based PLA that are increasingly specified for EU-market premium cosmetic and nutraceutical lines where material transparency and sustainability declarations are required alongside CE machine compliance.

Processable Materials

HDPELDPEPPPSABSEVAPCTGPLA (Bio)
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Pharmaceutical

Oral liquid syrups, ophthalmic liquid containers, nasal spray, wide-mouth tablet jars — the core UIB90 application base, now with CE compliance

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Cosmetic — EU Export

Lotion and serum bottles in PCTG or PP for EU cosmetics regulation compliance; toner and essence containers requiring food-contact material declarations

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Nutraceutical

Supplement bottles, vitamin containers and protein powder jars — particularly where PLA bio-content labelling is required for EU or Australian market entry

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Food and Beverage

Honey jars, condiment bottles, edible oil containers and infant nutrition packaging in food-contact grade HDPE or PP up to 2000 ml

Tooling Transition from UIB90 to EP-ZQ60

Moving from UIB90 tooling to the EP-ZQ60 requires new molds designed to the ZQ60 geometry. UIB90 tooling does not transfer directly. The EP-ZQ60 platen of 600 x 390 mm is larger in both dimensions than the 560 x 360 mm UIB90 platen, providing 40 mm more length and 30 mm more width for the replacement mold design. This additional layout space is useful when the new tooling needs to accommodate wider neck diameters or larger cavity-to-cavity spacing than the original UIB90 mold allowed. Injection mold bodies are available in 4Cr13 stainless or S136 alloy steel; blow mold bodies in magnesium-aluminium alloy for faster thermal cycling on high-volume pharmaceutical lines.

injection mold for EP-ZQ60 European IBM UIB90 class replacement
blow mold tooling EP-ZQ60 60 tonne CE IBM machine

40 mm Longer and 30 mm Wider Than UIB90 Platen

At 600 x 390 mm versus 560 x 360 mm for the UIB90, the additional platen area supports wider neck diameter tooling and provides more cavity spacing flexibility when commissioning the new mold design — a practical advantage for pharmaceutical wide-mouth jar formats.

S136 Steel — GMP Pharmaceutical Standard

Injection mold bodies from imported S136 high-strength alloy steel provide the surface finish and dimensional stability required for pharmaceutical packaging tooling across extended high-cycle operation under GMP conditions.

Zero Flash — No Debris Risk in Pharmaceutical Containers

The three-station process produces no parting-line flash, no gate mark and no runner waste. For pharmaceutical containers this eliminates the secondary trim debris risk associated with extrusion blow processes — a GMP-relevant distinction for oral liquid and ophthalmic vial production.

Production Line Configuration

The EP-ZQ60 installs as the central IBM machine in a pharmaceutical or cosmetic bottle line. Its 0.4 m shorter and 0.3 m lower profile versus the UIB90 class simplifies clean-room layout planning and HVAC clearance design. Ever Power provides whole-line turnkey proposals covering upstream raw material feeding and downstream filling, inspection and packing, or individual ancillaries to complement existing infrastructure. View the full ZQ range at the IBM machines overview.

EP-ZQ60 production line configuration for pharmaceutical packaging
auxiliary equipment for EP-ZQ60 IBM machine
SchroefluchtcompressorAir CompressorMold Temperature ControllerChillerPacking MachineBottle Visual Inspection MachineAuto Loader

Questions Buyers Ask When Evaluating Beyond the UIB90

How does the EP-ZQ60 injection weight compare to the Uniloy UIB90, and does it reach UIB120-class output?
The EP-ZQ60 provides 260 to 383 g injection weight versus 200 g for the UIB90 — 30 to 92% more depending on screw selection. The 50 mm screw option at 383 g approaches the injection weight range of larger UIB-class machines, meaning lines running heavier preforms for 500 to 2000 ml bottles can often stay within the EP-ZQ60 class rather than upsizing to a larger and more expensive machine.
Can the EP-ZQ60 install in the same floor space as a UIB90?
Yes — and with room to spare. The EP-ZQ60 at 3.8 x 1.4 x 1.8 m is smaller in all three dimensions than the UIB90 class at 4.2 x 1.5 x 2.1 m. The 0.3 m height reduction in particular is significant: the EP-ZQ60 at 1.8 m height installs under the 2.1 m clean-room ceiling height that the UIB90 itself would only barely clear. Downstream equipment positioning and HVAC duct routing also benefit from the smaller machine envelope.
What cavity counts does the EP-ZQ60 support in the pharmaceutical vial range?
Up to 14 cavities at 10 ml, 12 at 30 ml, 10 at 60 ml, 8 at 100 ml, 5 at 250 ml, 3 at 500 ml and 2 at 1000 ml. The 14-cavity count at 10 ml represents a substantial throughput step versus the UIB90 class for ophthalmic and oral liquid vial production.
Does the EP-ZQ60 carry the CE marking needed for EU pharmaceutical line qualification?
Yes. The EP-ZQ60 is CE marked under the EU Machinery Directive. CE documentation — including the Declaration of Conformity — is provided with each machine and available in advance on request for import certification and GMP line qualification. No additional re-certification is required for EU or EU-equivalent market installations.
What materials does the EP-ZQ60 process for EU-regulated pharmaceutical and cosmetic lines?
HDPE, LDPE, PP and PS cover the standard pharmaceutical oral liquid and ophthalmic base — the same material range as the UIB90 class. PCTG provides high-clarity performance for premium cosmetic packaging requiring EU cosmetics regulation compliance. Bio-based PLA is processable for producers supplying EU markets with mandatory recyclability or bio-content labelling requirements. ABS and EVA are also supported from 1 ml to 2000 ml.

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