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EP-HGY200-V4 One-Step Injection Stretch Blow Molding Machine (4-Station)

The EP-HGY200-V4 is a heavy-duty 4-station one-step injection stretch blow molding machine with 300KN injection clamping force, servo pump system, and support for up to 12 cavities producing containers up to 2,500ml. Purpose-built for high-output pharmaceutical, personal care, food, and industrial packaging production lines requiring robust performance and consistent quality.

Descrição

EP-HGY200-V4 Heavy-Duty 4-Station One-Step Injection Stretch Blow Molding Machine Overview

O EP-HGY200-V4 is a high-output, heavy-duty 4-station one-step injection stretch blow molding machine engineered for large-scale container manufacturing where throughput, clamping rigidity, and multi-cavity consistency are the primary requirements. With a substantially upgraded 300KN injection clamping force — double that of the EP-HGY150 series — this machine handles larger preform sizes, thicker wall sections, and higher cavity counts with confidence and stability.

Supporting up to 12 cavities per cycle and a maximum container volume of 2,500ml, the EP-HGY200-V4 is designed for production environments where unit output per hour directly determines profitability. Its three servo pump systems deliver precise, energy-responsive hydraulic control, while Italian-imported hydraulic tubing and YUKEN control valves ensure reliability in continuous multi-shift operation.

With an upper mold stroke of 460mm — one of the longest in the 4-station ISBM class — the machine accommodates tall-profile bottle designs that simply cannot be produced on machines with shorter stroke travel. The EP-HGY200-V4 is compatible with the broad ISBM mould ecosystem and supports screw diameters from 40mm to 60mm for maximum material and bottle weight flexibility. Browse the full range on our ISBM machines page.

Parâmetro Especificação
Modelo EP-HGY200-V4
Estações 4-Station
Material aplicável PET / PETG
Drive System 3-set servo pump system
Cavidades máximas 1–12
Volume máximo da garrafa 2.500 ml
Força de fechamento da injeção 300 KN
Peso da máquina 13 T
Potência Total 59.2 KW
Molde superior 460 mm

EP-HGY200-V4 heavy-duty 4-station one-step injection stretch blow molding machine

4-Station Process Flow

① Moldagem por Injeção
② Temperature Conditioning
③ Moldagem por sopro com estiramento
④ Entrega de garrafas

The turntable is powered by a Japan Yaskawa servo motor combined with a Taiwan TSUNTIEN reducer. YUKEN hydraulic control valves from Taiwan govern the injection and blow clamping circuits. The dedicated temperature conditioning station allows independent preform thermal profiling between injection and blow stations — critical for wall thickness uniformity when producing large-format or wide-diameter containers across 10–12 cavity configurations.

Engineering Highlights — EP-HGY200-V4

300KN Injection Clamping Force

Double the injection clamping force of the EP-HGY150 series — enabling reliable production of larger preforms, heavier wall sections, and higher-cavity layouts without mold separation risk during injection. Critical for multi-cavity pharmaceutical and personal care bottle production.

460mm Upper Mold Stroke

The industry-leading 460mm upper mold stroke accommodates tall-profile bottle designs including full-height 2,500ml containers and elongated personal care bottles that shorter-stroke machines physically cannot accommodate.

Up to 12 Cavities

Supporting 1 through 12 cavities per cycle, the EP-HGY200-V4 achieves production rates that justify dedicated high-volume lines for single bottle SKUs — maximising output per machine footprint and per operator.

⚙️

3-Set Servo Pump System

Three independent servo pumps deliver precise, demand-responsive hydraulic flow. By supplying pressure only when actuators are in motion, the servo pump architecture significantly reduces energy consumption versus fixed-speed pump systems while maintaining superior response speed.

Italian-Import Hydraulic Tubing

High-pressure Italian-sourced hydraulic tubing throughout the circuit provides superior burst ratings and vibration fatigue resistance — ensuring consistent hydraulic performance and extended service intervals in continuous multi-shift production environments.

Flexible Mold Clamping Architecture

The blow station supports either hydraulic cylinder clamping or an upgraded dual servo motor mold clamping system, both incorporating high-pressure compensation. Manufacturers can specify their preferred architecture to match production speed and precision priorities at the time of order.

EP-HGY200-V4 4-station ISBM machine heavy-duty production floor view

Complete Technical Specifications — EP-HGY200-V4

Parâmetro Especificação
Nome da máquina One-Step Injection Stretch Blow Molding Machine (4-Station)
Modelo EP-HGY200-V4
Material aplicável PET / PETG
Opções de diâmetro de parafuso 40 / 50 / 55 / 60 mm
Volume teórico de injeção 188 / 310 / 380 / 480 cm³
Velocidade de rotação do parafuso 270 / 180 / 150 / 150–220 RPM
Força de fechamento da injeção 300 KN
Força de fixação por sopro 200 KN (single side)
Molde superior 460 mm
Curso inferior do molde 210 mm
TEMP. Regulating Core Stroke 250 mm
TEMP. Regulating Barrel Stroke 250 mm
Golpe de Retirada 175 mm
Golpe de núcleo de sopro 300 mm
Moldagem por sopro 75 + 75 mm
Potência do motor 49.2 KW
Potência de aquecimento 10 KW
Potência total da máquina 59.2 KW
Pressão do ar soprado 2,0 – 3,5 MPa
Pressão da água de refrigeração 0,4 – 0,6 MPa
Machine Oil Cooler Water Pressure 0.3 – 0.4 MPa
Machine Oil Cooler Water Temp. 20 – 25 °C
Oil Tank Volume 300 L
Tensão 370 – 400 V
Dimensões da máquina (C×L×A) 4800 × 2000 × 3200 mm
Peso da máquina 13 T

Producible Bottle Specifications by Cavity Count

Cáries 1 2 3 4 5 6 7 8 10 12
Diâmetro da garrafa (mm) 118 110 105 100 68 65 48 45 38 26
Altura da garrafa (mm) 210 210 210 150 150 150 100 100 100 100
Diâmetro do pescoço (mm) 83 68 68 65 55 50 40 25 23 15
Volume máximo (ml) 2500 1500 900 750 350 200 100 50 30 20
Peso máximo (g) 150 65 45 35 30 28 25 20 15 10

High-Output Applications & Target Industries

The EP-HGY200-V4’s 12-cavity capacity, 300KN clamping force, and 460mm upper mold stroke make it the right choice for demanding high-volume production environments:

High volume personal care bottles produced by EP-HGY200-V4 ISBM machine

High-Volume Personal Care

Large-format shampoo, body wash, and conditioner bottles in 10–12 cavity configurations for FMCG production lines. The 460mm upper mold stroke handles full-height 500ml and 1,000ml personal care containers across multiple cavities simultaneously.

Bulk pharmaceutical packaging PET bottles from heavy-duty 4-station ISBM machine

Bulk Pharmaceutical Packaging

High-cavity pharmaceutical tablet and supplement bottles from 30ml to 500ml in configurations from 6 to 12 cavities. The 300KN injection clamping force ensures mold integrity across all cavities during the high-pressure injection cycle.

Food condiment PET containers from EP-HGY200-V4 one-step blow molding machine

Food & Condiment Containers

Wide-mouth jars, sauce bottles, and condiment containers in PET — leveraging the ISBM process’s excellent oxygen barrier properties for extended shelf life. The 12-cavity capability enables competitive unit economics for high-volume food packaging contracts.

Nutraceutical supplement wide mouth bottles from 4-station high output ISBM machine

Nutraceutical & Supplement Wide-Mouth

Protein powder, vitamin, and supplement wide-mouth containers in 250ml to 1,500ml sizes. The machine’s dedicated temperature conditioning station ensures precise preform thermal profiling for consistent thick-wall wide-mouth bottle production.

Mould Compatibility & Tooling Options

The EP-HGY200-V4 is compatible with the standard 4-station ISBM mould ecosystem. Ever Power’s in-house mould manufacturing team designs and produces injection and blow moulds engineered specifically for this machine’s platen dimensions and clamping specifications. Custom cavity configurations from 1 through 12 positions can be developed for specific bottle profiles, with full first-article inspection and production trial documentation included in the qualification package.

ISBM mould tooling for EP-HGY200-V4 high output bottle productionMulti-cavity injection stretch blow mold sets for 4-station machine

Por que escolher a Ever Power para sua máquina ISBM?

With over 20 years of focused ISBM machine engineering, manufacturing, and global deployment, Ever Power delivers one of the most complete and proven one-step injection stretch blow molding machine lines available. Our four core pillars define why manufacturers worldwide choose us over alternatives:

Complete Supply Chain Ownership

Ever Power controls its entire ISBM machine supply chain — from servo system integration and hydraulic assembly through mould tooling manufacturing and final acceptance testing. This vertical integration eliminates third-party quality risks, enables faster lead times, and ensures responsive after-sales support for every component.

National Patent Portfolio

Over two decades of R&D have produced multiple nationally recognised patents covering servo control integration, energy-saving heating technology, and dual-servo mould clamping systems. These proprietary innovations are embedded in every machine — giving customers access to technology unavailable elsewhere.

Proven Global Customer Base

Ever Power machines operate in Europe, North America, Southeast Asia, and South America — in applications from GMP pharmaceutical packaging to luxury cosmetics and large-format industrial containers. International brands in cosmetics, food, pharmaceuticals, and personal care have chosen Ever Power for long-term machine reliability.

One-Stop Service: Machine to Mould

From initial feasibility assessment through mould design, machine commissioning, operator training, and ongoing spare parts supply — Ever Power provides complete project lifecycle support. In-house mould manufacturing ensures tooling is engineered to work optimally with the machine from day one.

Ever Power high-output ISBM machine production facility quality control

Our 20,000+ m² production facility applies rigorous factory acceptance testing to every unit — covering servo axis calibration, temperature control verification, mould trial production, and dimensional output measurement — before shipment. Learn more about Ever Power’s manufacturing capabilities.

Customer Case Studies

EP-HGY200-V4 high output ISBM machine FMCG personal care UK production

United Kingdom — FMCG Personal Care

Personal Care | 500ml shampoo bottles, 10-cavity production line

“We needed a machine that could sustain 10-cavity output across three shifts without hydraulic temperature drift affecting clamping consistency. The EP-HGY200-V4’s servo pump system maintains stable hydraulic response throughout extended runs. We’ve been running at 92% OEE since commissioning — the best performance of any machine in our facility.”

★★★★★

Australia pharmaceutical tablet bottle production EP-HGY200-V4 8-cavity ISBM

Australia — Pharmaceutical Packaging

Pharmaceuticals | 200ml & 500ml tablet bottles, 8-cavity

“The 300KN injection clamping force was the deciding specification for us — our previous machine had mold separation issues at 6 cavities that were causing flash on pharmaceutical bottles. The EP-HGY200-V4 runs 8 cavities without any separation. Our quality rejection rate went from 2.1% to 0.4% within the first month.”

★★★★★

Germany food packaging 10-cavity PET bottle production EP-HGY200-V4

Germany — Food Packaging

Food & Condiments | 250ml sauce bottles and 750ml cooking oil containers, 6 and 10 cavity

“The combination of 12-cavity capability and the ISBM oxygen barrier performance convinced us to switch from extrusion blow molding to ISBM for our food packaging line. Shelf-life testing confirmed a 35% improvement in oxygen barrier versus our previous EBM bottles. The tooling changeover to a new bottle profile now takes under one hour.”

★★★★☆

Brazil personal care contract manufacturer EP-HGY200-V4 multi-cavity ISBM

Brazil — Personal Care Contract Manufacturer

Personal Care | Multiple SKUs 100ml–1000ml, 4 to 12 cavities

“As a contract manufacturer, the EP-HGY200-V4’s ability to run from 4 to 12 cavities in the same machine — by simply changing moulds — gives us the flexibility to serve both small-brand and FMCG customers on a single machine. The 460mm upper mold stroke means we can also accept tall-bottle contracts that our previous shorter-stroke machine had to decline.”

★★★★★

Frequently Asked Questions — EP-HGY200-V4

How does the 300KN injection clamping force benefit production versus the EP-HGY150-V4’s 150KN?

The injection clamping force directly determines the machine’s ability to resist mold separation during the high-pressure injection cycle. Doubling the clamping force to 300KN allows the EP-HGY200-V4 to run more cavities simultaneously without risk of flash or mold separation, handle heavier preforms with larger gate areas, and maintain dimensional consistency across all cavity positions at higher injection pressures — all critical factors for pharmaceutical and personal care packaging where parting-line quality is inspected.

What is the maximum number of cavities the EP-HGY200-V4 can run?

The machine supports up to 12 cavities per cycle. The actual maximum cavity count for your specific bottle is determined by the bottle diameter, height, and mould footprint. Our mould engineering team calculates the optimal cavity layout for your bottle during the tooling design phase. For a preliminary assessment, share your bottle specifications and we’ll provide a cavity count recommendation.

How does the EP-HGY200-V4 differ from the EP-HGY200-V4-B?

The EP-HGY200-V4 uses a standard 4-station layout with a 460mm upper mold stroke and is suited for conventional single-row bottle configurations. The EP-HGY200-V4-B features an extended 600mm upper mold stroke and is specifically engineered for compatibility with Japanese AOKI-250 mould format — making it the preferred choice for manufacturers converting from AOKI 250-class equipment or requiring taller bottle profiles.

Can the machine be configured with a servo mold clamping upgrade later?

Yes. The blow station is designed to accept either the standard hydraulic cylinder clamping system or the dual servo motor mold clamping upgrade. The mechanical interfaces are identical — so machines ordered with hydraulic clamping can be field-upgraded to servo clamping by replacing the blow station clamping actuator assembly. This allows customers to start with the cost-optimised hydraulic configuration and upgrade to servo clamping as production requirements evolve.

What compressed air system is required for the blowing station?

The EP-HGY200-V4 requires compressed air at 2.0–3.5 MPa for the blow molding station. This high-pressure air is sourced from a dedicated high-pressure compressor (sold separately) — standard factory compressed air systems operating at 0.6–0.8 MPa are not sufficient. We recommend oil-free high-pressure compressors to avoid contaminating PET containers intended for food, pharmaceutical, or personal care applications. Compressor sizing depends on cycle time and cavity count — our installation team provides a compressor specification sheet with each machine order.

Maximise Output with the EP-HGY200-V4

The EP-HGY200-V4’s 300KN clamping force, 12-cavity capability, and 460mm upper mold stroke make it the high-output ISBM platform for manufacturers serious about production efficiency. Our engineering team provides full tooling design, installation, and commissioning support for new and conversion projects worldwide.

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