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European-Style Injection Blow Molding — 110 Tonne Class
24-Cavity IBM Machine with Single-Screw Simplicity in the SUMA 135iB Class
The EP-ZQ110 is an independently engineered machine in the same tonnage class as the SUMA 135iB — cited only to assist buyers in comparing specifications — with 1100 kN clamping, 540 g injection weight from a single 65 mm screw and 24 cavities at 10 ml.
EP-ZQ110 vs SUMA 135iB — Specification Comparison
The SUMA 135iB is a large-format machine in the Taiwan IBM range. The EP-ZQ110 is an independently engineered alternative. SUMA 135iB figures are sourced from publicly available data. SUMA is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
| Parametre | SUMA 135iB | Ever Power EP-ZQ110 |
|---|---|---|
| Enjeksiyon Sıkıştırma Kuvveti | 1200 kN | 1100 kN |
| Vida Çapı | 65/76 mm (dual) | 65 mm (single) |
| Enjeksiyon Ağırlığı | 580/770 g | 540 g |
| Kalıp Boyutu (Uzunluk x Genişlik) | 1000 x 500 mm | 1100 x 460 mm |
| Makine Boyutları (Uzunluk x Genişlik x Yükseklik) | 5 x 2.4 x 2.7 m | 5 x 1.8 x 2.2 m |
| Max Cavities — 10 ml | — | 24 |
| Kuru Döngü | — | 4 s |
| Toplam Güç | — | 80 kW |
SUMA 135iB figures from publicly available data. SUMA cited only to assist buyers in comparison. Not affiliated with Ever Power.
EP-ZQ110 Full Technical Specifications
The EP-ZQ110 provides a single 65 mm screw with 540 g injection weight — within the lower range of the SUMA 135iB dual-screw option — without requiring any screw changes between product runs. The 5+N barrel zone configuration and dual 22 kW hydraulic motors support sustained 24-cavity production. See the complete range at the IBM makinelerine genel bakış.
Enjeksiyon Sistemi
| Parametre | Birim | Değer |
|---|---|---|
| Vida Çapı | mm | 65 |
| Vida L/D Oranı | — | 22:1 |
| Enjeksiyon Ağırlığı | G | 540 |
| Isıtma Gücü | kW | 20 |
| Varil Bölgesi Sayısı | — | 5+N |
| Enjeksiyon Vuruşu | mm | 200 |
Sıkıştırma Sistemi
| Parametre | Birim | Değer |
|---|---|---|
| Enjeksiyon Sıkıştırma Kuvveti | kN | 1100 |
| Enjeksiyon Açılış Vuruşu | mm | 140 |
| Darbe Sıkıştırma Kuvveti | kN | 150 |
| Üfleme Açılış Vuruşu | mm | 140 |
| Döner Tabla Kaldırma Yüksekliği | mm | 70 |
Kalıba dökmek
| Parametre | Birim | Değer |
|---|---|---|
| Maksimum Baskı Plakası Boyutu (Uzunluk x Genişlik) | mm | 1100 x 460 |
| Kalıp Kalınlığı | mm | 280 |
| Maksimum Şişe Çapı | mm | 120 |
| Maksimum Şişe Yüksekliği | mm | 220 |
| Maksimum Şişe Hacmi | ml | 1 to 2000 |
| Sıyırma Vuruşu | mm | 260 |
Hidrolik Sistem ve Yardımcı Tesisler
| Parametre | Birim | Değer |
|---|---|---|
| Hidrolik Basınç | MPa | 14 |
| Motor Gücü | kW | 22 + 22 |
| Kuru Döngü | S | 4 |
| Toplam Güç | kW | 80 |
| Çalışma Gücü Oranı | % | 52 ila 70 |
| Minimum Hava Basıncı | MPa | 0,7 ila 1,2 |
| Sıkıştırılmış Hava Kapasitesi | m3/dak | 0.7 |
| Soğutma Suyu Akışı | m3/h | 4 |
| Soğutma Suyu Basıncı | MPa | 0,3 ila 0,4 |
| Makine Boyutları (Uzunluk x Genişlik x Yükseklik) | M | 5 x 1.8 x 2.2 |
| Net ağırlığı | ton | 15 |
Parametreler yalnızca referans amaçlıdır. Ever Power, teknik özellikleri önceden haber vermeksizin değiştirme hakkını saklı tutar.
Cavity Output by Bottle Volume
The EP-ZQ110 delivers 24 cavities at 10 ml and 14 at 100 ml — suited to high-volume oral liquid and nutraceutical bottle production. The 1100 x 460 mm platen is 100 mm longer than the SUMA 135iB class, enabling a wider horizontal layout at the same mold depth.
| Hacim | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Maksimum Boşluklar | 24 | 22 | 18 | 14 | 10 | 8 | 6 |
Sadece referans amaçlıdır. Gerçek boşluk sayısı kalıp tasarımına ve şişe geometrisine bağlıdır.
Engineering Features of the EP-ZQ110
Single 65 mm Screw vs Dual 65/76 mm on SUMA 135iB
The SUMA 135iB class requires a screw change between 65 mm and 76 mm setups for different bottle formats. The EP-ZQ110 delivers 540 g from a single 65 mm screw — within the lower range of the SUMA dual option — with no changeover needed, keeping 24-cavity pharmaceutical and nutraceutical lines running without mechanical interruption.
0.6 m Narrower, 0.5 m Lower Than SUMA 135iB
At 5 x 1.8 x 2.2 m versus 5 x 2.4 x 2.7 m for the SUMA 135iB class, the EP-ZQ110 is significantly narrower and lower. This simplifies installation in pharmaceutical clean rooms and standard industrial buildings where floor density and ceiling clearance both matter.
Wider Platen Length: 1100 mm vs 1000 mm
The EP-ZQ110 platen is 100 mm longer than the SUMA 135iB class, enabling wider horizontal cavity layouts within the standard mold envelope. This additional width supports 24-cavity configurations at 10 ml that may be constrained on the narrower SUMA platen footprint.
5+N Barrel Zones — Finer Melt Temperature Control
Five independently controlled heating zones provide fine melt temperature management across the 65 mm screw length. At 24-cavity production rates this is critical for maintaining gram-weight consistency, particularly for PCTG and bio-based PLA with narrow processing windows.
Dual 22 kW Hydraulic Motors
Two independent 22 kW motors power separate circuits for injection and blow operations. At 80 kW total installed capacity with a 52 to 70% operating ratio, the EP-ZQ110 supports extended multi-shift production without thermal overload at 24-cavity output rates.
260 mm Stripping Stroke
The 260 mm stripping stroke provides adequate ejection clearance for tall pharmaceutical bottles and wide-mouth supplement jars across all 24 cavity positions, ensuring clean ejection without bottle tilting or jamming at the exit conveyor.
Başlıca Bileşenler ve Tedarikçi Kökenleri
The EP-ZQ110 uses the same international supply chain as the full ZQ series. HALLITE seals from England, Festo air valves from Germany and Gefran position sensors from Italy maintain reliability for the dual hydraulic system and high-precision angle divider at 24-cavity production rates.
| HAYIR. | Bileşen | Tedarikçi | Köken |
|---|---|---|---|
| 1 | Bilgisayar | Hongxun | Tayvan |
| 2 | Yağ Pompası Servo Sürücüsü | Hongxun | Tayvan |
| 3 | Servo Motor | Fisi | İtalya |
| 4 | Yağ Pompası | Ekor | Almanya |
| 5 | Hidrolik Valf | Petrol Araştırması | Tayvan |
| 6 | Beş Yıldızlı Motor | Staver (Haitili) | Çin |
| 7 | Elektronik Cetvel | Gefran | İtalya |
| 8 | AC Kontaktör | Schneider | Fransa |
| 9 | Isıtma Rölesi | YANMING | Tayvan |
| 10 | O Tipi Halka | HALİT | İngiltere |
| 11 | Conta Halkası | HALİT | İngiltere |
| 12 | Seyahat Anahtarı | YANMING | Tayvan |
| 13 | Hava Anahtarı | Schneider | Fransa |
| 14 | Petrol Borusu | ISR | Amerika |
| 15 | Hava Valfi | Festo | Almanya |
| 16 | Servo Döner Motor | Huiçuan | Çin |
| 17 | PCS Karton | Mecano | Çin |
Parça tedarikçileri, bulunabilirlik durumuna bağlı olarak önceden haber verilmeksizin eşdeğer veya daha üstün alternatiflerle değiştirilebilir.
Uyumlu Malzemeler ve Endüstriyel Uygulamalar
With 5+N barrel zones and a 65 mm screw the EP-ZQ110 handles the full thermoplastic range. HDPE and PP are primary for pharmaceutical lines. PCTG serves premium supplement and cosmetic packaging. Bio-based PLA is increasingly specified for eco-labelled wellness products.
İşlenebilir Malzemeler
İlaç
High-output oral liquid lines, syrup bottles, wide-mouth tablet jars, nasal wash containers
Nutraceutical
Vitamin supplement bottles, protein powder jars, collagen containers, wellness capsule packaging
Personal Care
High-volume shampoo, toner and lotion bottles for mass-market personal care brands
Food Packaging
Honey jars, condiment bottles, edible oil containers, dairy product packaging
Mold Design for the EP-ZQ110
The 1100 x 460 mm platen is 100 mm longer than the SUMA 135iB class, accommodating wider 24-cavity layouts. Ever Power manufactures ZQ110-compatible molds from 4Cr13 stainless or S136 alloy steel injection bodies, with optional magnesium-aluminium blow bodies for high-cycle pharmaceutical production.
1100 mm Platen — Wider Than SUMA 135iB
The extra 100 mm platen length enables wider horizontal cavity layout for 24-cavity configurations at 10 ml and optimised spacing for larger neck formats.
Balanced 24-Position Hot Runner
Flow-path balancing and individual gate temperature control across 24 positions ensures gram-weight deviation stays within specification from first cavity to last at sustained production rates.
S136 Steel for Long Service Life
Imported S136 high-strength alloy steel injection mold bodies are specified for high-cycle pharmaceutical applications, maintaining cavity geometry accuracy over millions of production cycles.
Üretim Hattı Entegrasyonu
At 24 cavities the EP-ZQ110 requires matched downstream equipment. Ever Power provides complete turnkey line proposals including inspection and packing machine sizing for this output rate.
Technical Questions — EP-ZQ110
İlgili IBM Makineleri
Evaluating options in the SUMA 135iB class?
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