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Replacement of Jomar IBM175 Injection Blow Molding Machine – EP-ZQ135

The EP-ZQ135 is the flagship European-style injection blow molding machine in the Ever Power ZQ series, sitting in the same capacity class as the Jomar IBM175 and delivering 1350 kN injection clamping force, dual 37 kW hydraulic motors, a 6+N barrel zone configuration and up to 30 cavities at 10 ml. An independently engineered 135-tonne IBM alternative for the highest-volume pharmaceutical, personal care and food container production lines, processing bottles from 1 ml to 2000 ml.

Опис

European-Style Injection Blow Molding — 135 Tonne Flagship

30-Cavity Flagship IBM Machine for Maximum-Output Bottle Production

The EP-ZQ135 is the highest-tonnage machine in the Ever Power ZQ series and sits in the same class as the Jomar IBM175 — referenced here only to assist buyers in comparing specifications — delivering 1350 kN clamping force and 30 cavities at 10 ml for round-the-clock high-volume production.

EP-ZQ135 vs Jomar IBM175 — Specification Comparison

The Jomar IBM175 is among the largest machines in the Jomar IBM range and is used for the highest-volume pharmaceutical and personal care production. The EP-ZQ135 is an independently engineered machine in the same 135-tonne class. Jomar IBM175 data is sourced from publicly available specifications and is referenced solely to help buyers compare equipment options. Jomar is not affiliated with Ever Power.

Parameter Jomar IBM175 Ever Power EP-ZQ135
Injection Clamping Force 1560 kN 1350 kN
Screw Diameter 70 mm 70 mm
Injection Weight 450/550 g 650 g
Max Cavities — 10 ml 30
Max Cavities — 100 ml 18
Machine Dimensions (L x W x H) 4.22 x 2.67 x 3.58 m 5.5 x 2 x 2.4 m
Dry Cycle 4 s
Total Power 95 kW

Jomar IBM175 reference figures sourced from publicly available specification data. Jomar is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

EP-ZQ135 Full Technical Specifications

The EP-ZQ135 is the highest-output machine in the Ever Power ZQ series. A 70 mm screw, 650 g injection weight, 1350 kN clamping force and dual 37 kW hydraulic motors support sustained round-the-clock production at 30 cavities. The 6+N barrel zone configuration is the most extensive in the range. Explore all models at the IBM machines overview.

Injection System

Parameter Unit EP-ZQ135
Screw Diameter mm 70
Screw L/D Ratio 22:1
Injection Weight g 650
Heating Power kW 30
Number of Barrel Zones 6+N
Injection Stroke mm 200

Clamping System

Parameter Unit EP-ZQ135
Injection Clamping Force kN 1350
Injection Opening Stroke mm 140
Blow Clamping Force kN 200
Blow Opening Stroke mm 140
Rotary Table Lift Height mm 70

Mould

Parameter Unit EP-ZQ135
Max Platen Size (L x W) mm 1300 x 500
Mold Thickness mm 280
Max Bottle Diameter mm 120
Max Bottle Height mm 220
Max Bottle Volume ml 1 to 2000
Stripping Stroke mm 280

Hydraulic System and Utilities

Parameter Unit EP-ZQ135
Hydraulic Pressure MPa 14
Motor Power kW 37 + 37
Dry Cycle s 4
Total Power kW 95
Operating Power Ratio % 52 to 70
Min Air Pressure MPa 0.7 to 1.2
Compressed Air Capacity m3/min 0.7
Cooling Water Flow m3/h 4
Cooling Water Pressure MPa 0.3 to 0.4
Machine Dimensions (L x W x H) m 5.5 x 2 x 2.4
Net Weight ton 18

Parameters are for reference only. Ever Power reserves the right to modify specifications without prior notice.

Cavity Output by Bottle Volume — EP-ZQ135

The EP-ZQ135 achieves 30 cavities at 10 ml — the highest in the ZQ range — and 10 cavities at 500 ml, making it the machine of choice for contract manufacturers and large-scale brand owners running multiple SKUs at maximum daily output.

Обсяг 10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
Max Cavities 30 26 22 18 14 10 8

For reference only. Actual cavity count depends on mold design and bottle geometry.

high volume pharmaceutical bottles produced on EP-ZQ135 injection blow molding machine
30 cavity pharmaceutical vials EP-ZQ135 flagship IBM machine
large scale bottle production EP-ZQ135 135 tonne IBM

Engineering Features of the EP-ZQ135

1300 x 500 mm Platen — Largest in ZQ Range

The 1300 x 500 mm max platen is the widest in the ZQ series, enabling 30-cavity layouts at 10 ml and 26-cavity at 30 ml. This makes the ZQ135 the only machine in the range able to meet the output demands of the largest pharmaceutical and personal care production lines within a single machine.

Dual 37 kW Hydraulic Motors — 95 kW Total

Two independent 37 kW hydraulic motors — the highest motor power in the ZQ series — power separate circuits for injection-clamping and blow-clamping. At 95 kW total installed capacity with 52 to 70% operating ratio, the ZQ135 supports continuous multi-shift operation without thermal overload.

6+N Barrel Zones — Maximum Melt Precision

Six independently controlled barrel heating zones provide the finest melt temperature management in the ZQ range. At 30 cavities, consistent melt delivery across the full hot runner layout requires precise temperature control — the 6+N configuration provides this, particularly for engineering polymers with narrow processing windows.

200 kN Blow Clamping Force

At 200 kN, the blow clamping force of the ZQ135 is the highest in the range — necessary to maintain consistent mold closure across the widest blow mold layout at high blow pressures. This is particularly relevant for wide-neck pharmaceutical jar formats where the projected blow area is largest.

280 mm Stripping Stroke — Maximum Ejection Range

The 280 mm stripping stroke is the longest in the ZQ series, providing maximum ejection clearance for tall bottles and wide-mouth containers. Combined with the 1300 mm platen width, it accommodates the most diverse bottle geometry range available in the IBM category.

70 mm Screw — Highest Throughput in ZQ Range

The 70 mm screw delivers 650 g injection weight — the highest in the ZQ range — enabling simultaneous heavy preforms across 30 cavities or large-volume preforms for 500 ml to 2000 ml containers at high cavity counts. The 22:1 L/D ratio maintains plasticising consistency across all materials.

EP-ZQ135 flagship injection blow molding machine 135 tonne Jomar IBM175 class

Internationally Sourced Components

The EP-ZQ135 requires the highest component reliability in the ZQ range given its role in continuous multi-shift production. HALLITE seals from England, Festo pneumatic valves from Germany and Ekor hydraulic pumps from Germany are specified for both dual hydraulic circuits. Gefran linear encoders from Italy provide positional accuracy across the extended 1300 mm platen span.

No. Component Supplier Origin
1 Computer Hongxun Taiwan
2 Oil Pump Servo Driver Hongxun Taiwan
3 Servo Motor Fisi Italy
4 Oil Pump Ekor Germany
5 Hydraulic Valve Oil Research Taiwan
6 Five-Star Motor Staver (Haitian) China
7 Electronic Ruler Gefran Italy
8 A.C. Contactor Schneider France
9 Heating Relay YANMING Taiwan
10 O-Type Ring HALLITE England
11 Seal Ring HALLITE England
12 Travel Switch YANMING Taiwan
13 Air Switch Schneider France
14 Oil Pipe ISR USA
15 Air Valve Festo Germany
16 Servo Rotary Motor Huichuan China
17 PCS Carton Mecano China

Component suppliers may be substituted with equivalent or superior alternatives subject to availability without prior notice.

Material Compatibility and Production Applications

The 70 mm screw and 6+N barrel zones of the EP-ZQ135 handle the full thermoplastic range with the highest throughput capacity in the ZQ series. At 30 cavities, material cost per bottle is minimised — making the ZQ135 particularly suited to high-volume, cost-sensitive pharmaceutical generic lines and large personal care brands.

Processable Materials

HDPE
LDPE
ПП
PS
ABS
EVA
PCTG
PLA (Bio)
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Pharmaceutical

High-output generic drug lines, 30-cavity vial production, multi-shift syrup and oral liquid bottle manufacturing

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Contract Manufacturing

Multi-SKU contract bottle production, flexible cavity changeover, rapid tooling turnover between product runs

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Personal Care

Mass-market shampoo and conditioner lines, high-volume lotion and body wash bottle production

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Nutraceutical

High-volume vitamin, supplement and wellness bottle production for retail and export markets

Mold Design for the EP-ZQ135

The 1300 x 500 mm platen of the EP-ZQ135 is the largest in the ZQ series. Ever Power engineers ZQ135-compatible molds from imported S136 alloy steel injection bodies and optional magnesium-aluminium blow bodies for optimal thermal performance at 30-cavity output rates. Hot runner balancing at 30 positions requires individual flow-path calculation and independent gate temperature control to maintain gram-weight specification across the full cavity count.

blow mold tooling for EP-ZQ135 30-cavity flagship IBM machine
injection mold for EP-ZQ135 high output injection blow molding

30-Position Hot Runner Balance

Individual gate temperature control and flow-path balancing across 30 positions ensures gram-weight deviation remains within specification. Each gate is independently monitored to detect and compensate for variation in real time.

Magnesium-Aluminium Blow Mold Option

At 30 cavities the blow mold thermal mass is significant. Magnesium-aluminium alloy blow bodies transfer heat from the bottle faster than steel alternatives, reducing the cooling-limited portion of the cycle and improving sustainable output rate.

Zero Scrap at 30 Cavities

No parting flash, no gate mark and no runner trim at any cavity count. At 30 cavities the material saving versus extrusion blow molding across a full production shift is substantial, particularly for HDPE generic pharmaceutical lines where resin cost is a primary variable.

Production Line Integration

The EP-ZQ135 is designed as the central production unit in a high-throughput fully integrated bottle line. At 30 cavities, downstream inspection, filling and packing equipment must be matched in capacity. Ever Power provides complete turnkey line design for the ZQ135, including equipment selection, layout optimisation and installation support.

EP-ZQ135 high-output production line components
auxiliary equipment for EP-ZQ135 flagship IBM machine
Screw Air Compressor
Air Compressor
Mold Temperature Controller
Chiller
Packing Machine
Bottle Visual Inspection Machine
Auto Loader

Technical Questions — EP-ZQ135

How does the EP-ZQ135 injection weight compare to the Jomar IBM175?
The EP-ZQ135 provides 650 g injection weight versus 450 to 550 g for the Jomar IBM175, representing up to 44% more injection capacity from the same 70 mm screw diameter. This higher injection weight enables heavier preforms for larger containers or denser engineering polymers without stepping to a different machine class.
What materials can the EP-ZQ135 process?
HDPE, LDPE, PP, PS, ABS, EVA, PCTG and bio-based PLA. The 6+N barrel zone configuration provides the finest melt temperature control in the ZQ range, and is particularly well suited to PCTG and PLA where narrow processing windows and high output rates create thermal management challenges at 30 cavities.
What cavity counts does the EP-ZQ135 support?
Up to 30 cavities at 10 ml, 26 at 30 ml, 22 at 60 ml, 18 at 100 ml, 14 at 250 ml, 10 at 500 ml and 8 at 1000 ml. These are the highest cavity counts in the ZQ range across all volume sizes.
Is the EP-ZQ135 suitable for continuous multi-shift operation?
Yes. The dual 37 kW hydraulic system, HALLITE-sealed hydraulic circuits, and 95 kW total installed capacity are all specified for continuous multi-shift operation. The 52 to 70% operating power ratio means the machine runs well within thermal limits even in 24-hour production environments. International component sourcing ensures spare parts availability for scheduled maintenance.
Does the EP-ZQ135 carry CE certification?
Yes. The EP-ZQ135 is CE marked, confirming conformity with applicable European machinery safety and electromagnetic compatibility directives. Full CE documentation is provided with each machine and is available in advance for import compliance and purchasing department requirements.

Other IBM Machines in the EP-ZQ Series

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