Descrizione
European-Style Injection Blow Molding — 135 Tonne Flagship
30-Cavity Flagship IBM Machine for Maximum-Output Bottle Production
The EP-ZQ135 is the highest-tonnage machine in the Ever Power ZQ series and sits in the same class as the Jomar IBM175 — referenced here only to assist buyers in comparing specifications — delivering 1350 kN clamping force and 30 cavities at 10 ml for round-the-clock high-volume production.
EP-ZQ135 vs Jomar IBM175 — Specification Comparison
The Jomar IBM175 is among the largest machines in the Jomar IBM range and is used for the highest-volume pharmaceutical and personal care production. The EP-ZQ135 is an independently engineered machine in the same 135-tonne class. Jomar IBM175 data is sourced from publicly available specifications and is referenced solely to help buyers compare equipment options. Jomar is not affiliated with Ever Power.
| Parametro | Jomar IBM175 | Ever Power EP-ZQ135 |
|---|---|---|
| Forza di serraggio dell'iniezione | 1560 kN | 1350 kN |
| Diametro della vite | 70 mm | 70 mm |
| Peso dell'iniezione | 450/550 g | 650 g |
| Cavità massime: 10 ml | — | 30 |
| Max Cavities — 100 ml | — | 18 |
| Dimensioni della macchina (L x P x A) | 4.22 x 2.67 x 3.58 m | 5.5 x 2 x 2.4 m |
| Ciclo a secco | — | 4 secondi |
| Potenza totale | — | 95 kW |
Jomar IBM175 reference figures sourced from publicly available specification data. Jomar is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
EP-ZQ135 Full Technical Specifications
The EP-ZQ135 is the highest-output machine in the Ever Power ZQ series. A 70 mm screw, 650 g injection weight, 1350 kN clamping force and dual 37 kW hydraulic motors support sustained round-the-clock production at 30 cavities. The 6+N barrel zone configuration is the most extensive in the range. Explore all models at the Panoramica delle macchine IBM.
Sistema di iniezione
| Parametro | Unità | EP-ZQ135 |
|---|---|---|
| Diametro della vite | mm | 70 |
| Rapporto L/D della vite | — | 22:1 |
| Peso dell'iniezione | G | 650 |
| Potenza di riscaldamento | kW | 30 |
| Numero di zone della canna | — | 6+N |
| Ictus da iniezione | mm | 200 |
Sistema di serraggio
| Parametro | Unità | EP-ZQ135 |
|---|---|---|
| Forza di serraggio dell'iniezione | kN | 1350 |
| Ictus di apertura dell'iniezione | mm | 140 |
| Forza di serraggio del colpo | kN | 200 |
| Colpo di apertura | mm | 140 |
| Altezza di sollevamento della tavola rotante | mm | 70 |
Muffa
| Parametro | Unità | EP-ZQ135 |
|---|---|---|
| Dimensioni massime del piano di appoggio (L x P) | mm | 1300 x 500 |
| Spessore dello stampo | mm | 280 |
| Diametro massimo della bottiglia | mm | 120 |
| Altezza massima della bottiglia | mm | 220 |
| Volume massimo della bottiglia | ml | Da 1 a 2000 |
| Colpo di stripping | mm | 280 |
Impianto idraulico e servizi ausiliari
| Parametro | Unità | EP-ZQ135 |
|---|---|---|
| Pressione idraulica | MPa | 14 |
| Potenza del motore | kW | 37 + 37 |
| Ciclo a secco | S | 4 |
| Potenza totale | kW | 95 |
| Rapporto di potenza operativa | % | dai 52 ai 70 |
| Pressione minima dell'aria | MPa | 0.7 to 1.2 |
| Capacità dell'aria compressa | m3/min | 0.7 |
| Flusso dell'acqua di raffreddamento | m3/h | 4 |
| Pressione dell'acqua di raffreddamento | MPa | Da 0,3 a 0,4 |
| Dimensioni della macchina (L x P x A) | M | 5.5 x 2 x 2.4 |
| Peso netto | tonnellata | 18 |
I parametri sono forniti a solo scopo di riferimento. Ever Power si riserva il diritto di modificare le specifiche senza preavviso.
Cavity Output by Bottle Volume — EP-ZQ135
The EP-ZQ135 achieves 30 cavities at 10 ml — the highest in the ZQ range — and 10 cavities at 500 ml, making it the machine of choice for contract manufacturers and large-scale brand owners running multiple SKUs at maximum daily output.
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Cavità massime | 30 | 26 | 22 | 18 | 14 | 10 | 8 |
Solo a titolo di riferimento. Il numero effettivo di cavità dipende dal design dello stampo e dalla geometria della bottiglia.
Engineering Features of the EP-ZQ135
1300 x 500 mm Platen — Largest in ZQ Range
The 1300 x 500 mm max platen is the widest in the ZQ series, enabling 30-cavity layouts at 10 ml and 26-cavity at 30 ml. This makes the ZQ135 the only machine in the range able to meet the output demands of the largest pharmaceutical and personal care production lines within a single machine.
Dual 37 kW Hydraulic Motors — 95 kW Total
Two independent 37 kW hydraulic motors — the highest motor power in the ZQ series — power separate circuits for injection-clamping and blow-clamping. At 95 kW total installed capacity with 52 to 70% operating ratio, the ZQ135 supports continuous multi-shift operation without thermal overload.
6+N Barrel Zones — Maximum Melt Precision
Six independently controlled barrel heating zones provide the finest melt temperature management in the ZQ range. At 30 cavities, consistent melt delivery across the full hot runner layout requires precise temperature control — the 6+N configuration provides this, particularly for engineering polymers with narrow processing windows.
200 kN Blow Clamping Force
At 200 kN, the blow clamping force of the ZQ135 is the highest in the range — necessary to maintain consistent mold closure across the widest blow mold layout at high blow pressures. This is particularly relevant for wide-neck pharmaceutical jar formats where the projected blow area is largest.
280 mm Stripping Stroke — Maximum Ejection Range
The 280 mm stripping stroke is the longest in the ZQ series, providing maximum ejection clearance for tall bottles and wide-mouth containers. Combined with the 1300 mm platen width, it accommodates the most diverse bottle geometry range available in the IBM category.
70 mm Screw — Highest Throughput in ZQ Range
The 70 mm screw delivers 650 g injection weight — the highest in the ZQ range — enabling simultaneous heavy preforms across 30 cavities or large-volume preforms for 500 ml to 2000 ml containers at high cavity counts. The 22:1 L/D ratio maintains plasticising consistency across all materials.
Internationally Sourced Components
The EP-ZQ135 requires the highest component reliability in the ZQ range given its role in continuous multi-shift production. HALLITE seals from England, Festo pneumatic valves from Germany and Ekor hydraulic pumps from Germany are specified for both dual hydraulic circuits. Gefran linear encoders from Italy provide positional accuracy across the extended 1300 mm platen span.
| NO. | Componente | Fornitore | Origine |
|---|---|---|---|
| 1 | Computer | Hongxun | Taiwan |
| 2 | Azionamento servo della pompa dell'olio | Hongxun | Taiwan |
| 3 | Servomotore | Fisi | Italia |
| 4 | Pompa dell'olio | Ekor | Germania |
| 5 | Valvola idraulica | Ricerca sul petrolio | Taiwan |
| 6 | Motore a cinque stelle | Staver (Haitiano) | Cina |
| 7 | Righello elettronico | Gefran | Italia |
| 8 | Contattore CA | Schneider | Francia |
| 9 | Relè di riscaldamento | YANMING | Taiwan |
| 10 | Anello di tipo O | HALLITE | Inghilterra |
| 11 | Anello di tenuta | HALLITE | Inghilterra |
| 12 | Cambio di viaggio | YANMING | Taiwan |
| 13 | Interruttore pneumatico | Schneider | Francia |
| 14 | Tubo dell'olio | ISR | U.S.A. |
| 15 | Valvola dell'aria | Festo | Germania |
| 16 | Servomotore rotativo | Huichuan | Cina |
| 17 | Cartone PCS | Mecano | Cina |
I fornitori dei componenti possono essere sostituiti con alternative equivalenti o superiori, a seconda della disponibilità, senza preavviso.
Material Compatibility and Production Applications
The 70 mm screw and 6+N barrel zones of the EP-ZQ135 handle the full thermoplastic range with the highest throughput capacity in the ZQ series. At 30 cavities, material cost per bottle is minimised — making the ZQ135 particularly suited to high-volume, cost-sensitive pharmaceutical generic lines and large personal care brands.
Materiali lavorabili
LDPE
PP
PS
ABS
EVA
PCTG
PLA (Bio)
Farmaceutico
High-output generic drug lines, 30-cavity vial production, multi-shift syrup and oral liquid bottle manufacturing
Contract Manufacturing
Multi-SKU contract bottle production, flexible cavity changeover, rapid tooling turnover between product runs
Personal Care
Mass-market shampoo and conditioner lines, high-volume lotion and body wash bottle production
Nutraceutical
High-volume vitamin, supplement and wellness bottle production for retail and export markets
Mold Design for the EP-ZQ135
The 1300 x 500 mm platen of the EP-ZQ135 is the largest in the ZQ series. Ever Power engineers ZQ135-compatible molds from imported S136 alloy steel injection bodies and optional magnesium-aluminium blow bodies for optimal thermal performance at 30-cavity output rates. Hot runner balancing at 30 positions requires individual flow-path calculation and independent gate temperature control to maintain gram-weight specification across the full cavity count.
30-Position Hot Runner Balance
Individual gate temperature control and flow-path balancing across 30 positions ensures gram-weight deviation remains within specification. Each gate is independently monitored to detect and compensate for variation in real time.
Magnesium-Aluminium Blow Mold Option
At 30 cavities the blow mold thermal mass is significant. Magnesium-aluminium alloy blow bodies transfer heat from the bottle faster than steel alternatives, reducing the cooling-limited portion of the cycle and improving sustainable output rate.
Zero Scrap at 30 Cavities
No parting flash, no gate mark and no runner trim at any cavity count. At 30 cavities the material saving versus extrusion blow molding across a full production shift is substantial, particularly for HDPE generic pharmaceutical lines where resin cost is a primary variable.
Production Line Integration
The EP-ZQ135 is designed as the central production unit in a high-throughput fully integrated bottle line. At 30 cavities, downstream inspection, filling and packing equipment must be matched in capacity. Ever Power provides complete turnkey line design for the ZQ135, including equipment selection, layout optimisation and installation support.
Compressore d'aria
Regolatore di temperatura dello stampo
Chiller
Macchina per l'imballaggio
Macchina per l'ispezione visiva delle bottiglie
Caricatore automatico
Technical Questions — EP-ZQ135
Other IBM Machines in the EP-ZQ Series
Evaluating options in the Jomar IBM175 class?
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