EP-HGA.ES-6C76 Automatic PET Blow Molding Machine — 700ml, 6 Cavity, Highest Output ES Series

9,200 bph — High-Volume Line Output

At 9,200 bottles per hour, the ES-6C76 operates at the output level associated with high-volume dedicated manufacturing lines requiring full downstream integration: automated preform sorters and feeders, bottle transfer conveyors, inline leak testers, and packing automation. This output rate makes manual downstream handling impractical — the machine is designed for fully integrated line operation.

6 Cavities, Same 76mm Mold Close

Six cavities at 76mm blow mold close — the same mold-close standard as the ES-4C76 and ES-3C76. Buyers upgrading from a 4-cavity ES-4C76 installation can carry forward compatible mold tooling to the ES-6C76, subject to plate dimension and guide pin confirmation with our engineering team. This mold-close continuity reduces the tooling re-investment required for output scale-up.

144-Position Preform Holder

The 144-position preform holder — the largest in the ES series — is required at 9,200 bph output to sustain continuous six-cavity production. At this output rate, preform consumption is approximately 153 per minute; the 144-position buffer provides approximately 56 seconds of reserve, sufficient for continuous operation when paired with an automated preform sorter-feeder system.

High-Capacity Servo Drive

At 9,200 bph, the servo drive’s energy recovery benefit per unit time is maximised — the cumulative deceleration energy recovery across 9,200 motion cycles per hour produces measurable kWh savings versus hydraulic-primary machines at equivalent output. The servo system’s precise positioning across six cavities simultaneously maintains the cycle timing consistency required to deliver uniform bottle quality at maximum output rate.

Six-Industry Applicability at High Output

The 76mm mold close, 68mm maximum body diameter, 700ml maximum volume, and 48mm maximum neck diameter cover six industries’ standard narrow-format container specifications simultaneously — identical to the ES-4C76. At 9,200 bph, the multi-industry capability is most relevant for large-scale contract packers and agrochemical manufacturers who need dedicated high-output production for a single industry but want future flexibility to serve additional markets.

Automated Line Integration Ready

The ES-6C76 is designed for integration with automated preform feeding systems, bottle discharge conveyors, and downstream filling and packing automation. At 9,200 bph, manual preform loading and bottle handling are impractical — the machine requires automated ancillary systems for sustained high-output operation. Ever Power can advise on compatible preform sorter-feeder and downstream integration options during the pre-installation engineering review.

Application: 200ml, 500ml, and 700ml PET pharmaceutical tablet and syrup bottles for a major Indian generic pharmaceutical manufacturer with CDSCO registration and export licensing to Africa and Southeast Asia.

Problem solved: The manufacturer’s three-machine fleet of 4-cavity RSBM machines was consuming three operator positions, three utility connections, and three maintenance programmes to produce approximately the same output as a single ES-6C76 at 9,200 bph. Consolidating to the ES-6C76 reduced the three-machine fleet to one, cutting combined energy consumption by 38%, freeing two operator positions for other production tasks, and reducing maintenance overhead to a single machine qualification programme.

“Three machines into one. Same output, one-third the operator positions, 38% less energy, one maintenance contract. The consolidation case was straightforward once the numbers were on the table.”

Application: 250ml, 500ml, and 700ml PET pesticide and herbicide concentrate bottles for a São Paulo-based agrochemical packaging group supplying registered agrochemical brands across South America.

Problem solved: The group’s seasonal production peaks — driven by agricultural planting seasons — required either significant overtime on their 4-cavity machines or surplus capacity sitting idle in off-season months. The ES-6C76 allowed the group to meet seasonal peak demand from a single machine without overtime, while the reduced machine count lowered fixed production costs in off-peak months sufficiently to improve annualised profitability despite the higher capital investment.

“Seasonal peaks were destroying our margins through overtime. The 6-cavity machine handles the peak without overtime and costs less to run in off-season. The annualised return was higher than the 4-cavity alternative.”

Application: 250ml and 500ml PET shampoo and body wash bottles for a Turkish personal care FMCG brand with national retail distribution and growing export volume to the Middle East and North Africa.

Problem solved: The brand’s domestic production capacity was constrained to 38 million bottles per year on their existing 4-cavity machine. Export contracts for the MENA region required an additional 35 million bottles annually — a volume that would have required a second 4-cavity machine installation. The ES-6C76 at 74 million annual bottles covered both requirements from a single machine, avoiding a second machine investment and the associated facility expansion.

“Export contracts needed 35 million more bottles a year. A second 4-cavity machine required facility expansion we weren’t ready for. One 6-cavity machine covered domestic and export from existing floor space.”