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EP-HGA.ES-2C100 Automatic PET Blow Molding Machine — 500ml, 2 Cavity, Cosmetic, Pharmaceutical, Water & Chemical Bottles

A versatile 2-cavity automatic RSBM machine for PET and PETG containers up to 500ml across cosmetic, pharmaceutical, water, and chemical bottle applications. Servo-driven, 2,400 bph, compact footprint — the multi-industry entry model of the ES automatic series.

Beschreibung

Two-Step Automatic RSBM Machine · 2 Cavity · Up to 500ml · Multi-Industry

EP-HGA.ES-2C100 Automatische Blasformmaschine

A versatile 2-cavity automatic stretch blow molding machine for PET and PETG containers up to 500ml. The ES-2C100’s compact form factor and broad material compatibility make it the entry point into Ever Power’s ES automatic RSBM series — covering cosmetic, pharmaceutical, water, and chemical bottle applications from a single platform.

EP-HGA.ES-2C100 automatic 2-cavity PET blow molding machine for cosmetic pharmaceutical and beverage bottles

Maschinenübersicht

Der EP-HGA.ES-2C100 is the foundational 2-cavity model of Ever Power’s ES automatic reheat stretch blow molding (RSBM) series. Where the AS-series prioritises maximum wall-thickness precision for narrow-neck pharmaceutical containers, the ES-series is engineered for operational versatility across a broader container size range — and the ES-2C100 is the entry model that covers the widest spread of bottle types within the 2-cavity configuration.

With a maximum container volume of 500ml, a maximum container diameter of 80mm, and a theoretical output of 2,400 bottles per hour, the EP-HGA.ES-2C100 addresses the production needs of cosmetic manufacturers, pharmaceutical packagers, water and beverage fillers, and chemical bottle producers who require a reliable, mid-output automatic RSBM platform without the capital outlay of higher-cavity machines. The 100mm blow mold close distance defines this machine’s sweet spot: containers in the 100–500ml range with body diameters up to 80mm — covering the majority of standard cosmetic pump bottles, pharmaceutical syrups, and daily chemical containers in this volume bracket.

Powered by internationally sourced servo motors and controlled by a digital PLC system, the EP-HGA.ES-2C100 delivers stable performance across extended production runs. The machine is compatible with PET, PETG, and standard stretch-grade thermoplastics, and the production process involves zero hand contact with the container from preform loading to finished bottle discharge. For an overview of how this model compares to higher-cavity ES variants, visit the RSBM machine category.

Technische Kernmerkmale

ES Direct-Blow Architecture

The ES-series uses a direct single-blow sequence — preform enters, heats, stretches, and blows in a single fluid motion without an intermediate expansion stage. This results in a faster cycle time per bottle compared to the AS pre-blow process, making the ES-2C100 the more productive choice for standard container geometries where marginal wall variation is acceptable within specification.

Multi-Material Compatibility

Compatible with PET, PETG, and other stretch-grade materials. The digital infrared heating system’s zone-by-zone temperature control allows the operator to set precise heating profiles for different resin types, enabling substrate switching through parameter recipe changes without physical modification to the machine.

2,400 bph Throughput at 2 Cavities

At 2,400 bottles per hour, the ES-2C100 is positioned for dedicated small-line production or as a secondary machine for product development and new SKU trials. For manufacturers considering capacity expansion, the ES series scales linearly to 4-cavity and 6-cavity configurations in the same product family.

Servo Motor Drive System

International-brand servo motors drive all motion axes — clamping, stretching, and take-out — replacing hydraulic actuation on equivalent legacy machines. The result is reduced energy consumption, quieter operation, lower maintenance frequency, and faster response times during acceleration and deceleration phases of each cycle.

Compact Footprint

At 2900 × 1525 × 1930mm and 2,000kg, the ES-2C100 is the lightest and most spatially efficient machine in the ES automatic series. This makes it practical for facilities with limited floor area, for pilot production environments, or for installation alongside existing production lines where machine footprint is a primary constraint.

Zero Hand-Contact Automated Cycle

The complete production cycle — from preform loading through finished bottle discharge — is fully automated with no manual intervention at any stage. This supports compliance with pharmaceutical GMP, food-contact hygiene standards, and personal care industry cleanliness requirements across all compatible bottle applications.

Technische Spezifikationen

Molding Group
Parameter Einheit Wert
Clamping Stroke mm 110
Mold-Open Distance mm 280
Mold-Close Distance mm 170
Stretching Stroke mm 350
Blow Mold-Open Distance mm 50
Blasformverfahren – geringer Abstand mm 100
Preform Holder 60
Hohlräume 2
Container & Output Specifications
Parameter Einheit Wert
Maximales Containervolumen ml 500
Max. Neck Diameter mm 68
Maximaler Behälterdurchmesser mm 80
Max. Container Height mm 200
Theoretical Output bph 2,400
Electrical, Air & Machine Data
Parameter Einheit Wert
Max. Heating Power kW 34
Common Heating Power kW 8–12
Operating Pressure kg/cm² 7
Low Pressure Air L/min 600
Blasdruck kg/cm² 35
High Pressure Air L/min 1,000–1,400
Kühlwassertemperatur °C 8–10
Flow Rate L/min 30
Maschinengröße (L×B×H) mm 2900 × 1525 × 1930
Maschinengewicht kg 2,000

Branchenanwendungen

The EP-HGA.ES-2C100 is one of the few RSBM machines in this output class that is legitimately multi-industry without significant compromise in any single application. Its 500ml maximum volume, 68mm maximum neck diameter, and 80mm maximum body diameter position it within the standard specification envelope for four distinct packaging markets.

Cosmetic & Daily Chemical

Shampoo bottles, body lotion dispensers, face wash bottles, hand wash containers, and small toner or essence bottles in the 100–500ml range. The 80mm maximum body diameter covers the majority of standard pump-dispenser bottle formats in this volume bracket.

cosmetic daily chemical bottles produced by EP-HGA.ES-2C100

Pharmaceutical

Oral liquid medication bottles, vitamin supplement containers, and over-the-counter syrup bottles. The 68mm maximum neck diameter supports a wide range of pharmaceutical closure formats including child-resistant caps and tamper-evident closures in standard PCO and CT neck finishes.

pharmaceutical bottles produced by EP-HGA.ES-2C100 blow molding machine

Water & Beverage

Small-format mineral water bottles and single-serve beverage containers up to 500ml. The machine’s output of 2,400 bph at 2 cavities is suited to artisanal or regional water brands with production volumes below the threshold justifying higher-cavity equipment investment.

water beverage bottles produced by EP-HGA.ES-2C100 blow molding machine

Chemical & Pesticide

Small-format chemical reagent bottles, pesticide concentrate containers, and laboratory supply bottles where PET’s chemical resistance, clarity, and dimensional consistency are required. The 68mm neck diameter supports wide-neck chemical closure formats including induction-seal and tamper-evident options.

chemical pesticide bottles produced by EP-HGA.ES-2C100 blow molding machine

Kundenfallstudien

Brazil — Personal Care Manufacturer

★★★★★

Anwendung: 300ml and 500ml PET shampoo and conditioner bottles for a regional personal care brand supplying domestic retailers in São Paulo and Rio de Janeiro.

Problem gelöst: The brand’s previous semi-automatic machine could not maintain consistent bottle weight at the 500ml fill level, causing overfill and underfill complaints from their retail filler partner. The ES-2C100’s automated cycle eliminated the operator-dependent weight variation, bringing fill-level consistency within their retail partner’s tolerance from day one of production.

“Our filler had been sending back overfill complaints every week. After the new machine, those complaints stopped completely in the first month. The bottle weight is consistent every cycle.”

South Africa — Agrochemical Packager

★★★★★

Anwendung: 250ml and 500ml PET pesticide concentrate bottles for an agrochemical product line registered with South Africa’s Department of Agriculture.

Problem gelöst: The facility needed to produce both 250ml and 500ml format bottles from the same machine within the same shift, switching between formats during production planning gaps. The ES-2C100’s digital recipe management supported format switching in under 2 hours, allowing both formats to run on a single machine without dedicated equipment for each SKU.

“Two formats, one machine, same shift. The changeover is clean and the chemical-resistance performance of the PET bottle meets our SANAS registration requirements.”

Mexico — Supplement Brand

★★★★★

Anwendung: 200ml and 400ml PETG vitamin supplement bottles for a nutraceutical brand supplying pharmacies and health food retailers across central Mexico.

Problem gelöst: The brand had been purchasing bottles from a third-party supplier with a 6-week lead time, creating inventory risk during promotional campaigns. Installing the ES-2C100 in-house reduced their bottle lead time to zero and reduced per-unit bottle cost by approximately 18% compared to external procurement at their production volume.

“Moving production in-house was the right decision. We control our own supply now, and the cost saving at our volume paid back the machine investment faster than we projected.”

Häufig gestellte Fragen

What bottle volume range is the EP-HGA.ES-2C100 best suited for? +
The ES-2C100 is optimised for containers from approximately 50ml up to 500ml with body diameters up to 80mm. Below 50ml, wall thickness control becomes more challenging with the direct-blow ES architecture. Above 500ml, the blow mold close distance of 100mm becomes a limiting factor and the ES-2C130 or larger configurations are recommended. See our full RSBM range for larger volume options.
Can the machine handle both PET and PETG in the same production run? +
No — substrate switching requires a recipe change and a short trial run to stabilise the heating profile on the new material. The machine cannot process both materials simultaneously. Switching between PET and PETG typically takes 15–30 minutes including the trial run and parameter stabilisation period.
What is the minimum preform quantity for a production trial? +
A typical production trial requires approximately 200–400 preforms per cavity — 400–800 total for the 2-cavity ES-2C100. This is sufficient to stabilise heating profiles, confirm stretch ratios, and measure bottle weight and wall thickness across the full production cycle.
What spare parts should I stock for this machine? +
Recommended consumable stock: infrared heating lamps (2 sets per heating zone), stretch rods (1 spare set per cavity), preform holder gripper inserts, blowing valve seal kits, and air system filter elements. A full spare parts list with part numbers is provided with every machine.
Is this machine suitable for GMP pharmaceutical production? +
The EP-HGA.ES-2C100’s fully automated zero-contact production cycle meets the fundamental GMP requirement of eliminating human hand contact during production. For full GMP documentation support including IQ/OQ/PQ protocols, Kontaktieren Sie unser Ingenieurteam to discuss your specific regulatory requirements.

Start Your RSBM Production Conversation

The EP-HGA.ES-2C100 suits manufacturers entering automatic RSBM production or adding a secondary line for product development. Share your bottle drawing and volume targets with our engineering team for a detailed technical assessment.