EP-HGA.FS-1CG196 Automatische PET-Blasformmaschine für große, weite Behälter – 5000 ml, 1 Kavität, für Proteinpulverbehälter und Lebensmittelbehälter mit weiter Öffnung

196mm Mold Close — 5,000ml Wide-Mouth Capability

The 196mm blow mold close enables 5,000ml maximum container volume at wide-mouth neck dimensions — the combination required for large protein powder jars, bulk supplement containers, and wide-mouth food jars in the 1–5 litre range. This represents a significant dimensional step up from the FS-1CG150 (150mm, 1,500ml maximum), matching the maximum volume tier of the FS series for single-cavity production.

Protein Powder & Supplement Jar Specialist

The global protein powder and sports nutrition market uses wide-mouth PET jars as the dominant packaging format at 1kg, 2kg, and 2.5kg jar sizes. Standard jar neck openings in this segment range from 80mm to 100mm bore — dimensions that require the large wide-mouth FS platform. The FS-1CG196 produces the full standard protein powder jar size range from 1,000ml through 2,500ml, with 5,000ml capability for bulk or commercial-pack formats.

Extended Heating Zone for Large Preforms

Large-format wide-mouth containers at 5,000ml volume require significantly longer and heavier preforms than standard ES series bottles. The FS-1CG196 incorporates an extended infrared heating zone with a larger number of heating sections to achieve a consistent temperature profile across these longer preforms. Uniform heating across the full preform length is critical to achieving consistent wall thickness distribution across the large blown jar body.

Food-Grade & Supplement Contamination Control

The FS-1CG196’s zero hand-contact production cycle satisfies food-grade contamination exclusion requirements for supplement and food packaging. PET produced on this platform meets FDA 21 CFR and EU 10/2011 food-contact compliance requirements when using approved food-grade PET resin — a baseline requirement for protein powder, egg white, and food supplement packaging in regulated markets globally.

Wide-Mouth Jar Body Stretch Optimisation

The stretch blow process at large wide-mouth jar dimensions requires specific stretch rod travel and blow timing optimisation that differs from narrow-format bottle production. The FS-1CG196’s tooling specification and process parameters are calibrated for the higher blow ratio and wider body stretch required at 5,000ml volume with wide-mouth neck dimensions — delivering consistent jar wall thickness and base integrity across the full volume range.

Cosmetic & Daily Chemical Large-Jar Capability

Large-format cosmetic and daily chemical jars in the 500ml–2,000ml range with wide-mouth neck openings are within the FS-1CG196 dimensional envelope. Hair treatment jars, professional cosmetic product containers, and wide-mouth household product packaging requiring jar-format access with large neck openings are applications where the FS-1CG196 is the appropriate machine selection.

Protein Powder Jars (1kg–5kg)

1,000–2,500ml standard, up to 5,000ml

Egg White & Supplement Containers

Wide-mouth food-grade, refrigeration-compatible

Wide-Mouth Food Jars

Bulk food, condiment, food ingredient jars

Large Cosmetic Jars

Professional cosmetic, hair treatment, wide-mouth

Anwendung: 1,000ml (1kg), 2,000ml (2kg), and 2,500ml wide-mouth PET protein powder jars for an Australian sports nutrition brand distributing nationally through gym retail and e-commerce channels.

Problem gelöst: The brand had been sourcing PET jars from a local packaging supplier at a per-unit cost that was significantly higher than the jar’s production cost at in-house output volumes. The FS-1CG196 produced the complete 1kg, 2kg, and 2.5kg jar range in-house, reducing jar cost by 34% per unit and enabling the brand to repackage its full product line into custom-moulded PET jars rather than off-the-shelf HDPE containers.

“34% cost reduction on the jar, plus we moved from generic HDPE to our own PET mould design. The FS-1CG196 was the only machine that covered all three jar sizes in automatic production. The brand impact alone justified the investment.”

Anwendung: 500ml, 1,000ml, and 2,000ml wide-mouth PET food jars for bulk condiments, honey, and fermented food products for a Ukrainian food packaging manufacturer serving EU export markets.

Problem gelöst: The manufacturer needed EU food-contact compliant wide-mouth PET jars in the 500ml–2,000ml range for EU export customers who required PET over glass or HDPE for weight and breakage reasons. No smaller FS model could produce the 2,000ml format; the FS-1CG196 covered the full 500ml–2,000ml range with food-grade PET resin compatibility and EU food-contact compliance.

“EU export requires food-contact PET compliance. Glass was too heavy, HDPE failed the transparency requirement. The FS-1CG196 produced all three jar sizes with the PET food-contact compliance our EU customers needed.”

Anwendung: 1,000ml, 2,000ml, and 2,500ml wide-mouth PET jars for protein powder, pre-workout, and amino acid supplement products for three Canadian sports nutrition brand clients on an OEM basis.

Problem gelöst: The contract packager was purchasing stock jars from a major HDPE container supplier, limiting their clients to standard off-the-shelf jar designs. Installing the FS-1CG196 enabled in-house PET jar production with custom mould designs for each client brand — differentiating all three clients from off-the-shelf competitors and reducing jar cost by 27% versus purchased stock HDPE.

“Custom PET moulds for three clients from one machine. 27% cheaper than the stock HDPE we were buying. The FS-1CG196 turned our packaging from a commodity input into a brand differentiator.”