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EP-HGA.JS-2C200 Large Capacity Automatic PET Blow Molding Machine — 5000ml, 2 Cavity, Water & Beverage & Chemical Bottles

A 2-cavity automatic RSBM machine for large-format PET containers up to 5,000ml — 3-litre and 5-litre water, beverage, chemical and pesticide bottles. The JS series entry-level large-capacity machine, engineered for the 5L+ container range that standard ES machines cannot reach.

Beschreibung

Large Capacity RSBM · 2 Cavity · 5,000ml · Water & Beverage · Chemical & Pesticide · 5L+ Containers

EP-HGA.JS-2C200 Large Capacity Automatic Blow Molding Machine

A 2-cavity automatic RSBM machine for large-format PET containers up to 5,000ml — the entry-level JS series machine for 5-litre-class production in water, beverage, chemical, and pesticide bottle applications. The JS series exists because standard ES machines reach their volume and stroke ceiling before 5-litre containers; the JS platform is engineered specifically for the 5L–20L range.

Why the JS Series — What Changes at 5-Litre Scale

Standard ES series machines max out below the 5,000ml volume ceiling that the JS-2C200 opens. The technical reasons are stretching stroke and clamping force: producing a 5-litre bottle requires significantly longer stretch rod travel and greater clamping force than a 2.5-litre bottle — requirements that exceed the design parameters of the ES series, regardless of how the ES machine’s blow mold close is configured. The JS series machines are engineered from the ground up for 5L+ containers.

Parameter ES Series (Top End) JS-2C200 (This Machine)
Maximales Containervolumen ~2,500ml (ES-2C200) 5.000 ml
Stretching Stroke Up to ~450mm (ES-2C200) Extended — 5L-capable
Primäre Anwendung Up to 2.5L standard containers 5L water, chemical, beverage
Machine Platform ES — standard format JS — large capacity specialist

Maschinenübersicht

Der EP-HGA.JS-2C200 is a 2-cavity automatic RSBM machine for large-format PET containers up to 5,000ml — water and beverage bottles in the 3–5 litre range, chemical and pesticide containers in the 1–5 litre range, and industrial liquid packaging that requires the larger stretching stroke and clamping force of the JS platform. It is the entry-level JS series machine, positioned between the ES-2C260 (ES series ceiling at 5,000ml but limited container height) and the 20-litre JS-2C366 barrel machines.

The primary application for the JS-2C200 is 3-litre and 5-litre water and beverage bottles — a container format widely used in markets where 5-litre refillable bottles are a standard retail format for household water supply. Chemical and pesticide packaging in 1–5 litre round containers is the secondary application, where the JS-2C200’s chemical-compatible production cycle (zero hand-contact, no contamination of the bottle interior during production) and compatibility with both PET and PETG resins serves agrochemical and industrial chemical packagers.

The JS-2C200 is part of a JS/J series that covers the 5L–20L large-capacity production range. For the 20-litre barrel format, the JS-2C366 and J-2C366 are the appropriate models. Browse the full RSBM-Maschinenprogramm to see the complete JS series and how it relates to the ES series ceiling.

Technische Spezifikationen

Complete Specifications — EP-HGA.JS-2C200
Parameter Einheit Wert
Hohlräume 2
Maximales Containervolumen ml 5,000
Serie JS — Large Capacity Specialist
Hauptanwendungen Water & beverage (3–5L), chemical & pesticide (1–5L)
Servoantrieb Ja – Servomotoren aus internationaler Produktion
Heizsystem Extended multi-zone infrared, digital PLC
Produktionsmodus Vollautomatisch, berührungslos
Harzverträglichkeit PET, PETG
Blasdruck kg/cm² 35
Kühlwassertemperatur °C 8–12

Complete detailed specifications — clamping stroke, mold-close distances, stretching stroke, heating power, air consumption, machine footprint, and weight — are in the technical datasheet. Fordern Sie das vollständige Datenblatt an.

Technische Kernmerkmale

Extended Stretching Stroke for 5L Containers

The JS-2C200’s extended stretching stroke is the fundamental technical distinction from the ES series. Producing a 5-litre bottle requires a stretch rod travel distance that ES machines — even the largest ES-2C260 — cannot provide. The JS platform’s extended stretch station is designed from the outset for the axial elongation required at 5,000ml container height, delivering the biaxial orientation that gives large-format PET bottles their structural integrity and gas barrier properties.

5-Litre Water & Beverage Production

Three-litre and five-litre PET water bottles are a significant retail format in markets across Africa, South Asia, the Middle East, and Latin America, where household water is frequently purchased in 3L or 5L bottles rather than 1.5L units. The JS-2C200’s 2-cavity output and 5,000ml capability make it the standard machine selection for regional bottled water producers whose volume requires a dedicated 5-litre production line.

Chemical & Pesticide Bottle Compatibility

Chemical and pesticide containers in the 1–5 litre range are a core application for the JS-2C200. PET and PETG containers produced on the JS-2C200 offer superior chemical resistance for many agrochemical and industrial chemical formulations, combined with the transparency that enables product visibility and level-checking without container opening. The zero hand-contact production cycle ensures bottle interior cleanliness at the point of manufacture.

2-Cavity Configuration at 5L Scale

Two cavities at 5,000ml produces approximately double the output of a single-cavity 5-litre configuration at the same cycle time. For water and beverage producers whose production requirement at 5-litre format requires more than single-cavity capacity but does not yet justify the 20-litre barrel line investment, the JS-2C200’s 2-cavity 5L platform provides the output step-up in the most capital-efficient configuration available at this container size.

Servo Drive & Multi-Zone Heating

Internationally sourced servo motors with digital PLC management and extended multi-zone infrared heating serve the longer preforms required at 5,000ml volume. The heating zone length for 5L preforms significantly exceeds that of standard 1–2 litre preforms — the extended heating array and zone-by-zone temperature control are critical to achieving consistent wall thickness distribution across the full height of large-format bottles.

Food & Beverage Grade Compliance

PET produced on the JS-2C200 using food-grade PET resin meets FDA 21 CFR and EU 10/2011 food-contact compliance requirements for water and beverage applications. The zero hand-contact production cycle meets the hygiene standard required by bottled water production regulations in major markets globally. Chemical applications require appropriate resin selection for the specific chemical compound — our engineering team can advise on resin compatibility for your specific product.

Branchenanwendungen

Water & Beverage (3–5L)

Household water, juice, large-format beverage

Chemical & Pesticide (1–5L)

Agrochemical, industrial chemical, cleaning agent

large format water bottles produced by EP-HGA.JS-2C200 large capacity RSBM machine 5000ml
chemical pesticide bottles produced by EP-HGA.JS-2C200 large capacity blow molding machine

Kundenfallstudien

Egypt — Bottled Water Producer

★★★★★

Anwendung: 3-litre and 5-litre PET water bottles for an Egyptian regional bottled water brand distributing through retail and home delivery channels across Greater Cairo and the Nile Delta region.

Problem gelöst: The brand was purchasing 5-litre PET bottles from an external supplier at a per-unit cost that compressed margins on the competitive Egyptian household water market. Installing the JS-2C200 in-house reduced 5-litre bottle cost by 29% and eliminated the supply dependency on the external supplier — enabling the brand to guarantee bottle availability during peak summer demand periods when supplier capacity was frequently constrained.

“29% lower bottle cost and no more summer supply gaps. The JS-2C200 gave us control of our packaging supply chain. In the Egyptian water market, that supply reliability is as important as the cost saving.”

Pakistan — Agrochemical Packager

★★★★★

Anwendung: 1-litre, 2-litre, and 5-litre PET pesticide and herbicide bottles for a Lahore-based agrochemical packaging company serving registered pesticide brands across Pakistan and export to Bangladesh and Sri Lanka.

Problem gelöst: The packager needed a single machine capable of producing the full 1L–5L pesticide bottle range in PET — a material requirement driven by agrochemical brand specifications that mandated PET over HDPE for compatibility with their specific herbicide formulations. The JS-2C200 produced all three sizes from one machine installation, with PET resin compatibility across the agrochemical product range.

“Brand specifications mandated PET. The JS-2C200 covers 1L to 5L from one machine. That single-machine coverage of our full size range was the deciding factor — we couldn’t justify separate machines for each size.”

Nigeria — Beverage Manufacturer

★★★★★

Anwendung: 3-litre and 5-litre PET juice and drinking water bottles for a Lagos-based beverage manufacturer distributing across Nigeria’s south-western retail and wholesale channels.

Problem gelöst: The manufacturer’s 5-litre format had been limited to HDPE due to unavailability of a PET machine capable of 5-litre production locally. Switching to PET on the JS-2C200 improved product shelf presentation (PET clarity versus opaque HDPE), reduced bottle weight by 18%, and enabled the manufacturer to enter the premium retail channel where PET was the packaging expectation for branded beverages.

“HDPE closed the premium channel. PET opened it. The JS-2C200 gave us 5-litre PET — 18% lighter bottles, full product visibility, and access to the Lagos premium retail shelf. The machine paid back in channel access, not just cost.”

Häufig gestellte Fragen

Why can’t a standard ES series machine produce 5-litre bottles? +
Producing a true 5-litre round bottle requires stretching stroke length and clamping force beyond ES design parameters — the bottle’s axial height at 5L round format exceeds ES stretching station travel range. The JS series is engineered specifically for the extended stroke and clamping architecture required for 5L+ production.
What is the difference between the JS-2C200 and ES-2C260 at similar volume? +
Both reach 5,000ml but serve different geometries. The ES-2C260 is optimised for flat, wide-body containers (240mm body diameter, low height-to-diameter ratio). The JS-2C200 is optimised for taller round 5-litre bottles — the standard geometry for water and beverage. The JS-2C200’s extended stretching stroke accommodates taller bottle geometries the ES-2C260 cannot.
What resins are appropriate for pesticide and chemical containers? +
PET and PETG are generally appropriate for many agrochemical and industrial chemical formulations, but compatibility must be confirmed through chemical resistance testing with your specific formulation — a standard requirement in agrochemical packaging procurement. Our engineering team can advise on initial resin selection.
Can the JS-2C200 produce both 3-litre and 5-litre bottles? +
Yes — via mold changeover. Different sizes require separate mold sets; the PLC recipe system stores parameters per mold set. Changeover typically 3–5 hours at this scale depending on dimensional difference and operator experience.
How does the JS-2C200 fit into the JS series and what is the next step up? +
JS-2C200 is the entry-level JS model at 5,000ml. The JS-2CB152 is a specialist handle-bottle machine at 3,000ml. The JS-2C366 and J-2C366 cover the 20-litre barrel format (5-gallon water barrel and edible oil barrel). The JS series as a whole covers 3L–20L large-capacity production that the ES series cannot reach.

Enquire About the EP-HGA.JS-2C200

For 3-litre and 5-litre water, beverage, chemical, and pesticide bottle production requiring the large-capacity JS platform. Share your bottle specification, container volume, and annual production target for a technical and investment assessment.