Description
EP-HGY150-V4 4-Station One-Step Injection Stretch Blow Molding Machine Overview
Le EP-HGY150-V4 is a production-proven 4-station one-step injection stretch blow molding machine delivering a practical balance of performance, versatility, and total cost of ownership for mid-scale container manufacturing. Built on a 3 servo pump system architecture with optional dual servo motor mold clamping upgrade, this machine is one of the most widely adopted ISBM platforms for pharmaceutical packaging, food containers, daily chemical, and health supplement bottle production.
The 4-station layout provides dedicated zones for injection molding, temperature conditioning, stretch blow molding, and bottle take-out — allowing each process stage to be independently optimized without compromising cycle time. The dedicated temperature conditioning station is especially beneficial for containers with demanding wall thickness distributions or precise neck finish tolerances.
With direct ASB-12M mould compatibility, existing tooling from Japanese-format production lines can be reused immediately — reducing conversion cost and startup time. The machine handles PET and PETG materials across a screw diameter range of 40–60mm, supports up to 8 cavités per cycle, and produces containers from 20ml to 2,500ml. Discover how this model compares on our ISBM machines overview.
| Paramètre | Spécification |
|---|---|
| Modèle | EP-HGY150-V4 |
| Gares | Station à 4 étages |
| Matériaux applicables | PET / PETG |
| Drive System | 3-set servo pump system |
| Nombre maximal de cavités | 1–8 |
| Volume maximal de la bouteille | 2 500 ml |
| Poids de la machine | 6 T |
| Puissance totale | 53.2 KW |
| Compatibilité des moules | ASB-12M japonais |
4-Station Process Architecture
The 4-station turntable is driven by a Japan Yaskawa servo motor with Taiwan TSUNTIEN reducer. YUKEN hydraulic control valves (Taiwan) govern the injection and blow clamping systems. The dedicated temperature conditioning station allows precise preform thermal profiling — critical for consistent wall thickness distribution across all cavity positions.
Performance Features & Engineering Highlights
ASB-12M Mould Compatibility
Direct mechanical compatibility with the widely adopted Japanese ASB-12M mould format lets manufacturers reuse existing tooling investments immediately — eliminating the cost of new mould sets and significantly shortening production startup timelines.
3-Set Servo Pump System
Three independent servo pumps deliver precise hydraulic flow on demand — consuming power only when motion is required, not continuously. This reduces energy consumption and heat generation, extending hydraulic seal and oil life.
Nano Far-Infrared Heating Ring
The screw and barrel use a 10KW nano far-infrared energy-saving heating ring providing more uniform heat distribution than conventional ceramic band heaters — resulting in more consistent melt quality and reduced temperature overshoot during startup.
Italian-Import Hydraulic Tubing
All hydraulic lines use Italian-sourced high-pressure tubing with superior burst pressure ratings and vibration fatigue resistance — extending service intervals and reducing oil contamination risk in food and pharma-adjacent environments.
Flexible Mold Clamping Options
The blow station supports either hydraulic cylinder clamping or upgraded dual servo motor mold clamping — both with high-pressure compensation. Operators can specify their preferred architecture at order to match production speed and precision requirements.
Integrated Temperature Control
An integrated control box manages temperature across all heated zones with high-accuracy PID setpoint control and simple HMI operation. YUKEN hydraulic control valves provide consistent, responsive actuation for the injection and blow clamping systems.
Complete Technical Specifications — EP-HGY150-V4
| Paramètre | Spécification |
|---|---|
| Nom de la machine | Machine de moulage par injection-soufflage en une étape (4 stations) |
| Modèle | EP-HGY150-V4 |
| Matériaux applicables | PET / PETG |
| Options de diamètre de vis | 40 / 50 / 55 / 60 mm |
| Volume d'injection théorique | 188 / 310 / 380 / 480 cm³ |
| Vitesse de rotation de la vis | 270 / 180 / 150 / 150–220 RPM |
| Force de serrage par injection | 150 kN |
| Force de serrage par soufflage | 200 kN (simple côté) |
| Course du moule supérieur | 250 mm |
| Course du moule inférieur | 205 mm |
| TEMP. Régulation du mouvement du noyau | 250 mm |
| TEMP. Régulation de la course du canon | 230 mm |
| Coup de sortie | 170 mm |
| Souffler le noyau | 250 mm |
| Coup de moule à soufflage | 75 + 75 mm |
| Puissance du moteur | 43.2 KW |
| Puissance de chauffage | 10 kW |
| Puissance totale des machines | 53.2 KW |
| Pression d'air soufflé | 2,0 – 3,5 MPa |
| Pression de l'eau de refroidissement | 0,4 – 0,6 MPa |
| Pression d'eau du refroidisseur d'huile de machine | 0,3 – 0,4 MPa |
| Température de l'eau du refroidisseur d'huile de la machine | 20 – 25 °C |
| Oil Tank Volume | 300 L |
| Tension | 370 – 400 V |
| Dimensions de la machine (L×l×H) | 4200 × 1400 × 2900 mm |
| Poids de la machine | 6 T |
| Compatibilité des moules | ASB-12M japonais |
Producible Bottle Specifications by Cavity Count
| caries | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| Diamètre de la bouteille (mm) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Hauteur de la bouteille (mm) | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| Diamètre du col (mm) | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Volume max. (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Poids maximal (g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Industry Applications & Bottle Types
The EP-HGY150-V4’s broad cavity range and 2,500ml maximum bottle volume give this machine exceptional versatility across packaging sectors:
Daily Chemical & Personal Care
Shampoo, conditioner, body wash, and hand sanitizer bottles with consistent wall thickness for label-wrap and pump-fitment. The dedicated temperature conditioning station enables precise preform profiling for shoulder-heavy or base-heavy geometry.
Food & Beverage Wide-Mouth Containers
Wide-mouth food containers, sauce bottles, honey jars, and condiment packaging benefiting from ISBM’s superior oxygen barrier properties — extending product shelf life without additional barrier coatings.
Pharmaceutical Solid Dose Packaging
Tablet and capsule bottles with zero-contact production cycle and high-precision neck dimensions ensuring consistent fitment with child-resistant and tamper-evident closure systems.
Health Supplements & Nutraceuticals
Vitamin, mineral, and protein supplement containers in 250ml–2,500ml sizes. ISBM produces excellent UV barrier performance when combined with coloured or additive-treated PET resin, protecting light-sensitive formulations.
Mould Engineering & ASB-12M Tooling
The EP-HGY150-V4’s ASB-12M mould compatibility lets manufacturers carry over existing tooling directly. The machine’s injection station platen dimensions, tie-bar spacing, and blow station geometry are engineered to accept ASB-12M standard mould bases. Custom cavity inserts for alternative bottle profiles can be machined to fit the same mould base — minimising tooling costs when introducing new bottle SKUs.
Pourquoi choisir Ever Power pour votre machine ISBM ?
Avec plus de 20 ans de recherche ciblée, de fabrication et de déploiement mondial En matière de machines de moulage par injection-soufflage en une étape, Ever Power a développé l'une des gammes de produits ISBM les plus complètes et éprouvées du marché. Notre philosophie d'ingénierie repose sur quatre piliers qui distinguent nos machines des alternatives disponibles :
Propriété complète de la chaîne d'approvisionnement
Ever Power maîtrise l'intégralité de sa chaîne d'approvisionnement interne pour la production de machines ISBM : de l'intégration des servosystèmes et de l'assemblage hydraulique à la fabrication des outillages de moulage et aux tests finaux des machines. Cette intégration verticale élimine les risques liés à la sous-traitance de l'assemblage et permet des délais de livraison plus courts ainsi qu'un service après-vente réactif.
Portefeuille national de brevets
Nos plus de 20 ans de développement dans le domaine des machines ISBM ont permis d'obtenir de nombreux brevets reconnus à l'échelle nationale, couvrant l'intégration de la servocommande, les technologies de chauffage à économie d'énergie et les systèmes de serrage de moules à double servocommande. Ces innovations exclusives sont intégrées à chacune de nos machines, offrant ainsi à nos clients un accès à une technologie unique.
Base de clients mondiale et confiance envers la marque
Les machines Ever Power sont utilisées en Europe, en Amérique du Nord, en Asie du Sud-Est et en Amérique du Sud pour des applications allant du conditionnement pharmaceutique conforme aux BPF aux cosmétiques de luxe, en passant par les bouteilles d'eau grand format. Parmi ses clients figurent des marques internationales renommées dans les secteurs des cosmétiques, de l'agroalimentaire, de la pharmacie et des soins personnels, qui ont choisi Ever Power pour sa fiabilité et son assistance à long terme.
Service complet, de la machine au moule
De l'évaluation initiale de la faisabilité de l'application à la conception du moule, en passant par la mise en service de la machine, la formation des opérateurs et la fourniture continue de pièces de rechange, Ever Power assure un accompagnement complet tout au long du cycle de vie de vos projets. Notre capacité de fabrication de moules intégrée garantit que l'outillage est conçu pour fonctionner de manière optimale avec la machine dès le premier jour, évitant ainsi des essais et erreurs successifs avec des outilleurs externes.
Notre usine de production de plus de 20 000 m² est à la pointe de la fabrication de machines ISBM. Chaque unité est soumise à des tests d'acceptation complets en usine — comprenant l'étalonnage des servomoteurs, la vérification du contrôle de la température, des essais de production de moules et la mesure dimensionnelle — avant son expédition à nos clients du monde entier. Découvrez plus en détail les capacités de production d'Ever Power.
Customer Success Stories
Australia — Health Supplement Manufacturer
Nutraceuticals | 500ml & 1000ml PET protein supplement bottles, 6-cavity
“We were running an older two-step reheat machine that had constant reheating temperature variation causing high rejection rates on coloured PET bottles. The EP-HGY150-V4 resolved both issues — the one-step process eliminates reheat inconsistency entirely. We’re now producing 6 bottles per cycle with rejection rates under 0.5%.”
★★★★★
Netherlands — Personal Care Packaging
Daily Chemical | 300ml shampoo and body wash bottles with pump-neck fitment, 5-cavity
“The ASB-12M mould compatibility meant we could convert our existing tooling investment onto the EP-HGY150-V4 in less than two weeks. The dedicated temperature conditioning station on the 4-station layout made an immediate difference to wall thickness uniformity.”
★★★★★
Canada — Food Processing
Food & Condiments | Wide-mouth 250ml honey jars and sauce bottles, 4-cavity
“The EP-HGY150-V4 produces our 83mm neck honey jar at 1 cavity without any sealing issues. Switching to PET from glass has reduced our logistics costs by over 30%. The wide-mouth capability was the key deciding factor in our machine selection.”
★★★★☆
Colombia — Pharmaceutical Distributor
Pharmaceuticals | 100ml & 250ml tablet bottles for domestic OTC brands, 6-cavity
“The EP-HGY150-V4 gave us the output capacity we needed while keeping power consumption within our factory’s available utility allocation. The integrated temperature control system was straightforward for our operators to learn and run from day one.”
★★★★★
Frequently Asked Questions — EP-HGY150-V4
What is the difference between the EP-HGY150-V4 and the EP-HGY150-V4-EV?
The EP-HGY150-V4 uses a 3-set servo pump hydraulic system, while the EP-HGY150-V4-EV replaces this with 10 full servo motor systems across every motion axis. The EV version offers higher motion precision, faster cycle repeatability, and further energy reduction. The V4 is the cost-optimised choice for mid-scale production; the V4-EV is recommended for GMP pharmaceutical certification or highest-precision bottle geometry.
Can the EP-HGY150-V4 produce bottles with handle features?
The standard ISBM process requires near-rotationally symmetric bottle profiles for blow mold closing. Handles can be added via post-mold handle attachment systems operating in-line with the bottle take-out conveyor. Moulded grip panels, ribbing, and surface textures are fully achievable within the blow mold configuration.
What is the screw change procedure and how long does it take?
The machine supports 40, 50, 55, and 60mm screw diameters. A full screw change by a trained operator typically requires 2–4 hours including purging and warm-up time. Replacement screws and barrels for all four diameter options are available as spare parts. Contact our technical team for screw selection guidance.
How does the EP-HGY150-V4 handle colour changes between production runs?
Colour changes require a purge sequence using the material currently in the barrel followed by introduction of the new colour masterbatch. The 300L oil tank and dedicated cooling circuit maintain thermal stability during colour change downtime. The integrated temperature control system’s quick-response PID controllers help re-establish stable melt conditions rapidly after purging.
Is this machine suitable for producing champagne-base or petaloid-base bottles?
Yes. The blow mold design accommodates flat bases, petaloid bases (common in carbonated beverage containers), and champagne-style punt bases. The 250mm blow core stroke provides sufficient depth for complex base geometry. Base insert designs can be changed independently of the main cavity for multiple base profile options within the same mould frame.
Scale Your Packaging Production with the EP-HGY150-V4
Whether you’re converting from a two-step reheat system, upgrading ageing Japanese-format ISBM equipment, or establishing a new in-house bottle production line — the EP-HGY150-V4 delivers the versatility, reliability, and ASB-12M mould compatibility you need. Our applications engineering team provides full production feasibility assessment and installation support worldwide.
