Deskripsi
European-Style Injection Blow Molding — 110 Tonne Class
24-Cavity IBM Machine with 5+N Barrel Zones in the BLOMA IBM135 Performance Class
The EP-ZQ110 is an independently engineered machine in the same tonnage class as the BLOMA IBM135 — cited here only to assist buyers in comparing specifications — delivering 1100 kN clamping, 540 g injection weight and 24 cavities at 10 ml in a substantially smaller machine footprint.
EP-ZQ110 vs BLOMA IBM135 — Specification Comparison
The BLOMA IBM135 is a large-format injection blow molding machine from Korea. The EP-ZQ110 is an independently engineered option in the same capacity class. BLOMA IBM135 figures are sourced from publicly available specification data. BLOMA is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.
| Parameter | BLOMA IBM135 | Ever Power EP-ZQ110 |
|---|---|---|
| Gaya Penjepitan Injeksi | 1250 kN | 1100 kN |
| Diameter Sekrup | 70 mm | 65 mm |
| Berat Injeksi | 560 g | 540 g |
| Ukuran Cetakan (P x L) | 900 x 480 mm | 1100 x 460 mm |
| Ukuran Mesin (P x L x T) | 5.5 x 2.1 x 2.9 m | 5 x 1.8 x 2.2 m |
| Maksimum Rongga Gigi — 10 ml | — | 24 |
| Siklus Kering | — | 4 detik |
| Daya Total | — | 80 kW |
BLOMA IBM135 reference figures sourced from publicly available specification data. BLOMA is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
EP-ZQ110 Full Technical Specifications
The EP-ZQ110 closely matches the BLOMA IBM135 class on injection weight (540 g vs 560 g) and delivers a 1100 x 460 mm platen — 200 mm longer than the 900 x 480 mm of the BLOMA IBM135. The machine envelope is substantially smaller: 0.5 m shorter in length, 0.3 m narrower and 0.7 m lower. The 5+N barrel zone configuration and dual 22 kW hydraulic system are standard at this class. See the full range at the Gambaran umum mesin IBM.
Sistem Injeksi
| Parameter | Satuan | Nilai |
|---|---|---|
| Diameter Sekrup | mm | 65 |
| Rasio Panjang/Kedalaman Sekrup | — | 22:1 |
| Berat Injeksi | G | 540 |
| Daya Pemanas | kW | 20 |
| Jumlah Zona Barel | — | 5+N |
| Langkah Injeksi | mm | 200 |
Sistem Penjepit
| Parameter | Satuan | Nilai |
|---|---|---|
| Gaya Penjepitan Injeksi | kN | 1100 |
| Langkah Pembukaan Injeksi | mm | 140 |
| Gaya Jepit Tiup | kN | 150 |
| Pukulan Pembuka | mm | 140 |
| Tinggi Angkat Meja Putar | mm | 70 |
Cetakan
| Parameter | Satuan | Nilai |
|---|---|---|
| Ukuran Pelat Maksimum (P x L) | mm | 1100 x 460 |
| Ketebalan Cetakan | mm | 280 |
| Diameter Botol Maksimum | mm | 120 |
| Tinggi Botol Maksimum | mm | 220 |
| Volume Botol Maksimum | ml | 1 sampai 2000 |
| Gerakan Mengupas | mm | 260 |
Sistem Hidrolik dan Utilitas
| Parameter | Satuan | Nilai |
|---|---|---|
| Tekanan Hidraulik | MPa | 14 |
| Tenaga Motor | kW | 22 + 22 |
| Siklus Kering | S | 4 |
| Daya Total | kW | 80 |
| Rasio Daya Operasi | % | 52 hingga 70 |
| Tekanan Udara Minimum | MPa | 0,7 hingga 1,2 |
| Kapasitas Udara Terkompresi | m3/menit | 0.7 |
| Aliran Air Pendingin | m3/jam | 4 |
| Tekanan Air Pendingin | MPa | 0,3 hingga 0,4 |
| Dimensi Mesin (P x L x T) | M | 5 x 1.8 x 2.2 |
| Berat Bersih | ton | 15 |
Parameter hanya untuk referensi. Ever Power berhak untuk mengubah spesifikasi tanpa pemberitahuan sebelumnya.
Kapasitas Rongga per Volume Botol
The EP-ZQ110 reaches 24 cavities at 10 ml and 14 at 100 ml. Its 1100 mm platen length — 200 mm greater than the 900 mm of the BLOMA IBM135 — is the primary enabler for these higher cavity counts at small and medium bottle volumes, where horizontal layout space is the binding constraint.
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Maksimum Rongga | 24 | 22 | 18 | 14 | 10 | 8 | 6 |
Hanya sebagai referensi. Jumlah rongga sebenarnya bergantung pada desain cetakan dan geometri botol.
Engineering Features of the EP-ZQ110
200 mm Longer Platen: 1100 mm vs 900 mm
The EP-ZQ110 platen of 1100 x 460 mm is 200 mm longer than the 900 x 480 mm of the BLOMA IBM135. This additional horizontal layout space is the key enabler for 24-cavity configurations at 10 ml and wider multi-cavity layouts at 30 and 60 ml, supporting higher per-shift output on pharmaceutical vial and nutraceutical bottle lines.
Close Injection Weight: 540 g vs 560 g
The EP-ZQ110 delivers 540 g injection weight versus 560 g for the BLOMA IBM135 — a 3.5% difference that is negligible across the standard bottle volume range of 1 ml to 2000 ml. Preform weight for the largest containers in this range is well within 540 g for all common HDPE, PP and PCTG specifications.
Substantially Smaller: 5 x 1.8 x 2.2 m vs 5.5 x 2.1 x 2.9 m
The EP-ZQ110 is 0.5 m shorter, 0.3 m narrower and 0.7 m lower than the BLOMA IBM135 class. At 2.2 m height versus 2.9 m, the EP-ZQ110 installs under standard 2.5 m industrial ceilings with comfortable clearance — a significant practical advantage that the BLOMA IBM135 class cannot offer.
5+N Barrel Zones — Finer Melt Control
Five independently controlled heating zones provide fine melt temperature management across the full 65 mm screw length. At 24-cavity production rates this is critical for maintaining gram-weight consistency, particularly for PCTG and bio-based PLA with narrow processing windows that are increasingly specified for premium pharmaceutical and nutraceutical packaging.
Dual 22 kW Hydraulic Motors — 80 kW Total
Two independent 22 kW motors power separate hydraulic circuits for injection and blow operations, allowing simultaneous action and reducing the duty cycle of each motor. At 80 kW total installed capacity with a 52 to 70% operating ratio, the EP-ZQ110 supports extended multi-shift pharmaceutical production without thermal overload.
260 mm Stripping Stroke
The 260 mm stripping stroke provides clean ejection clearance for tall pharmaceutical bottles and wide-mouth supplement jars across all 24 cavity positions. Combined with the 1100 mm platen width, it supports the most diverse bottle geometry range available in the 110-tonne ZQ class.
Komponen Utama dan Asal Pemasok
The EP-ZQ110 uses the same internationally validated component supply chain as the full ZQ series. HALLITE seals from England, Festo air valves from Germany and Gefran position sensors from Italy maintain precision across the dual hydraulic system and high-precision angle divider at sustained 24-cavity production rates.
| TIDAK. | Komponen | Pemasok | Asal |
|---|---|---|---|
| 1 | Komputer | Hongxun | Taiwan |
| 2 | Penggerak Servo Pompa Oli | Hongxun | Taiwan |
| 3 | Motor Servo | Fisi | Italia |
| 4 | Pompa Oli | Ekor | Jerman |
| 5 | Katup Hidrolik | Penelitian Minyak | Taiwan |
| 6 | Motor Bintang Lima | Staver (orang Haiti) | Cina |
| 7 | Penggaris Elektronik | Gefran | Italia |
| 8 | Kontaktor AC | Schneider | Perancis |
| 9 | Relai Pemanas | YANMING | Taiwan |
| 10 | Cincin Tipe O | HALLITE | Inggris |
| 11 | Cincin Segel | HALLITE | Inggris |
| 12 | Sakelar Perjalanan | YANMING | Taiwan |
| 13 | Saklar Udara | Schneider | Perancis |
| 14 | Pipa Minyak | ISR | Amerika Serikat |
| 15 | Katup Udara | Festo | Jerman |
| 16 | Motor Putar Servo | Huichuan | Cina |
| 17 | Karton PCS | Mecano | Cina |
Pemasok komponen dapat diganti dengan alternatif yang setara atau lebih unggul tergantung ketersediaan tanpa pemberitahuan sebelumnya.
Material yang Kompatibel dan Aplikasi Industri
With 5+N barrel zones and a 65 mm screw, the EP-ZQ110 handles the full thermoplastic range. HDPE and PP are primary for pharmaceutical lines. PCTG serves premium supplement and cosmetic packaging. Bio-based PLA is increasingly specified for eco-labelled wellness products in markets with mandatory recyclability requirements.
Bahan yang Dapat Diproses
Farmasi
High-output oral liquid lines, syrup bottles, wide-mouth tablet jars, nasal wash containers
Nutrasetika
Vitamin supplement bottles, protein powder jars, collagen containers, wellness capsule packaging
Personal Care
High-volume shampoo, toner and lotion bottles for mass-market personal care brands
Food Packaging
Honey jars, condiment bottles, edible oil containers, dairy product packaging
Mold Design for the EP-ZQ110
The 1100 x 460 mm platen is 200 mm longer than the BLOMA IBM135 class, accommodating wider 24-cavity mold layouts that are not possible on the narrower 900 mm BLOMA platen. Ever Power manufactures ZQ110-compatible molds from 4Cr13 stainless or S136 alloy steel injection bodies, with optional magnesium-aluminium blow bodies for high-cycle pharmaceutical production.
1100 mm Platen — 200 mm Longer Than BLOMA IBM135
The extra 200 mm platen length versus the BLOMA IBM135 class enables wider horizontal cavity layouts for 24-cavity configurations at 10 ml and optimised spacing for larger neck formats that cannot be accommodated on the shorter BLOMA platen.
Balanced 24-Position Hot Runner
Flow-path balancing and individual gate temperature control across 24 positions ensures gram-weight deviation stays within specification from first cavity to last at sustained production rates across all supported materials.
S136 Steel for Long Service Life
Imported S136 high-strength alloy steel injection mold bodies maintain cavity geometry accuracy over millions of production cycles — the right specification for high-cycle pharmaceutical applications running 24-hour shifts.
Integrasi Lini Produksi
At 24 cavities the EP-ZQ110 requires matched downstream capacity. Ever Power provides complete turnkey line proposals including inspection machine throughput ratings and packing machine specification for the EP-ZQ110 output rate. The smaller machine footprint versus the BLOMA IBM135 class also simplifies line layout and downstream equipment positioning. View the full range at the Gambaran umum mesin IBM.
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