Descrizione
European-Style Injection Blow Molding — 110 Tonne Class
24-Cavity IBM Machine with Dual Hydraulic System for Large-Scale Bottle Production
The EP-ZQ110 is an independently engineered machine in the same tonnage class as the Jomar IBM135 — referenced only to assist buyers in comparing specifications — offering 1100 kN clamping force and 24 cavities at 10 ml for sustained high-throughput production.
EP-ZQ110 vs Jomar IBM135 — Specification Comparison
The Jomar IBM135 is a widely specified machine for large-scale pharmaceutical and personal care bottle production. The EP-ZQ110 is an independently engineered alternative in the same 110-tonne class. Jomar IBM135 figures are drawn from publicly available data and are referenced solely to assist buyers in equipment comparison. Jomar is not affiliated with Ever Power.
| Parametro | Jomar IBM135 | Ever Power EP-ZQ110 |
|---|---|---|
| Forza di serraggio dell'iniezione | 1210 kN | 1100 kN |
| Screw Diameter | 65 mm | 65 mm |
| Injection Weight | 450/550 g | 540 g |
| Max Cavities — 10 ml | — | 24 |
| Max Cavities — 100 ml | — | 14 |
| Machine Dimensions (L x W x H) | 3.79 x 2.4 x 3.41 m | 5 x 1.8 x 2.2 m |
| Dry Cycle | — | 4 s |
| Potenza totale | — | 80 kW |
Jomar IBM135 reference figures sourced from publicly available specification data. Jomar is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
EP-ZQ110 Full Technical Specifications
The EP-ZQ110 is the large-format model in the Ever Power ZQ series before the flagship ZQ135. A 65 mm screw, 540 g injection weight and 1100 kN clamping force support sustained output at 24 cavities. The standard dual hydraulic system and high-precision angle divider — introduced from the ZQ80 onwards — are retained here with further optimisation for high-cavity, large-platen operation. For the complete model range visit the IBM machines overview.
Injection System
| Parametro | Unit | EP-ZQ110 |
|---|---|---|
| Screw Diameter | mm | 65 |
| Screw L/D Ratio | — | 22:1 |
| Injection Weight | g | 540 |
| Potenza di riscaldamento | kW | 20 |
| Number of Barrel Zones | — | 5+N |
| Injection Stroke | mm | 200 |
Clamping System
| Parametro | Unit | EP-ZQ110 |
|---|---|---|
| Forza di serraggio dell'iniezione | kN | 1100 |
| Injection Opening Stroke | mm | 140 |
| Blow Clamping Force | kN | 150 |
| Blow Opening Stroke | mm | 140 |
| Rotary Table Lift Height | mm | 70 |
Mould
| Parametro | Unit | EP-ZQ110 |
|---|---|---|
| Max Platen Size (L x W) | mm | 1100 x 460 |
| Mold Thickness | mm | 280 |
| Max Bottle Diameter | mm | 120 |
| Max Bottle Height | mm | 220 |
| Volume massimo della bottiglia | ml | 1 to 2000 |
| Stripping Stroke | mm | 260 |
Hydraulic System and Utilities
| Parametro | Unit | EP-ZQ110 |
|---|---|---|
| Hydraulic Pressure | MPa | 14 |
| Potenza del motore | kW | 22 + 22 |
| Dry Cycle | s | 4 |
| Potenza totale | kW | 80 |
| Operating Power Ratio | % | 52 to 70 |
| Min Air Pressure | MPa | 0.7 to 1.2 |
| Compressed Air Capacity | m3/min | 0.7 |
| Cooling Water Flow | m3/h | 4 |
| Pressione dell'acqua di raffreddamento | MPa | 0.3 to 0.4 |
| Machine Dimensions (L x W x H) | m | 5 x 1.8 x 2.2 |
| Net Weight | ton | 15 |
Parameters are for reference only. Ever Power reserves the right to modify specifications without prior notice.
Cavity Output by Bottle Volume — EP-ZQ110
The EP-ZQ110 reaches 24 cavities at 10 ml — the second-highest count in the ZQ range — and supports 14 cavities at 100 ml, making it the preferred machine for high-volume oral liquid, syrup and nutraceutical bottle lines where consistent output per shift is critical.
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Cavità massime | 24 | 22 | 18 | 14 | 10 | 8 | 6 |
For reference only. Actual cavity count depends on mold design and bottle geometry.
Engineering Features of the EP-ZQ110
1100 x 460 mm Platen — Widest in Mid-Range
The 1100 x 460 mm max platen is significantly wider than the 800 x 400 mm of the ZQ80, enabling 24-cavity mold layouts at 10 ml and 22-cavity at 30 ml. This makes the ZQ110 the natural choice for pharmaceutical lines targeting high daily output targets.
5+N Barrel Zones for Precision Melt Control
The EP-ZQ110 introduces 5+N barrel heating zones, one more than the ZQ80, providing finer independent temperature control across the screw length. This benefits engineering-grade materials and wide-neck bottles where uniform melt distribution is critical for consistent cavity filling.
Dual 22 kW Hydraulic Motors
Two independent 22 kW hydraulic motors power separate circuits for injection-clamping and blow-clamping operations. At 80 kW total installed capacity and 52 to 70% operating ratio, running costs per thousand bottles are competitive at the 24-cavity output level.
260 mm Extended Stripping Stroke
The 260 mm stripping stroke — extended from 230 mm on the ZQ80 — provides a wider ejection range suited to tall pharmaceutical bottles and wide-mouth health supplement jars that require a longer drop clearance to the exit conveyor.
High-Precision Angle Divider (Standard)
The high-precision angle divider synchronises mold-open and turret-lift to the same moment throughout the cycle, eliminating positional drift at high cavity counts. At 24 cavities any systematic misalignment causes measurable weight deviation across the mold — the angle divider prevents this.
2.2 m Height — Factory Compatible
At 2.2 m the EP-ZQ110 remains within the 2.4 m clear height of most standard industrial buildings, avoiding the structural modifications needed for machines with 3+ metre profiles. This simplifies installation planning for both greenfield and expansion projects.
Internationally Sourced Components
The EP-ZQ110 uses the same validated international supply chain as all ZQ-series machines. The dual hydraulic circuit demands reliable sealing performance: HALLITE O-rings and seal rings from England are specified for both circuits. Festo pneumatic valves from Germany manage blowing air distribution across the 24-cavity layout.
| No. | Component | Supplier | Origin |
|---|---|---|---|
| 1 | Computer | Hongxun | Taiwan |
| 2 | Oil Pump Servo Driver | Hongxun | Taiwan |
| 3 | Servo Motor | Fisi | Italy |
| 4 | Oil Pump | Ekor | Germany |
| 5 | Hydraulic Valve | Oil Research | Taiwan |
| 6 | Five-Star Motor | Staver (Haitian) | China |
| 7 | Electronic Ruler | Gefran | Italy |
| 8 | A.C. Contactor | Schneider | France |
| 9 | Heating Relay | YANMING | Taiwan |
| 10 | O-Type Ring | HALLITE | England |
| 11 | Seal Ring | HALLITE | England |
| 12 | Travel Switch | YANMING | Taiwan |
| 13 | Air Switch | Schneider | France |
| 14 | Oil Pipe | ISR | USA |
| 15 | Air Valve | Festo | Germany |
| 16 | Servo Rotary Motor | Huichuan | China |
| 17 | PCS Carton | Mecano | China |
Component suppliers may be substituted with equivalent or superior alternatives subject to availability without prior notice.
Material Compatibility and Industry Applications
With 5+N barrel zones and a 65 mm screw, the EP-ZQ110 processes the full range of standard and engineering-grade thermoplastics. HDPE and PP are primary materials for pharmaceutical and nutraceutical lines. High-clarity PCTG serves premium supplement and cosmetic packaging. Bio-based PLA is increasingly specified for eco-labelled health and wellness products.
Processable Materials
LDPE
PP
PS
ABS
EVA
PCTG
PLA (Bio)
Pharmaceutical
High-output oral liquid lines, syrup bottles, wide-mouth tablet jars, nasal wash containers
Nutraceutical
Vitamin supplement bottles, protein powder jars, collagen containers, wellness capsule packaging
Personal Care
High-volume shampoo, toner and lotion bottles for mass-market personal care brands
Food Packaging
Honey jars, condiment bottles, edible oil containers, dairy product packaging
Mold Design for the EP-ZQ110
The 1100 x 460 mm platen accommodates the widest mold layouts in the mid-range ZQ series. Ever Power manufactures ZQ110-compatible molds from 4Cr13 stainless or S136 alloy steel with optional magnesium-aluminium blow mold bodies for high-cycle pharmaceutical production. Hot runner design for 24-cavity operation is individually calculated to balance material flow and gram-weight consistency across all positions.
Balanced 24-Cavity Hot Runner
Flow path balancing across 24 hot runner gates ensures gram-weight deviation remains within specification from first cavity to last. Each gate is independently temperature-controlled.
S136 Steel for Long Service Life
Imported S136 high-strength alloy steel injection mold bodies are specified for high-cycle pharmaceutical applications, delivering extended tool life and maintaining cavity geometry accuracy over millions of cycles.
100% Neck Seal Integrity
Mouth and thread dimensions are machined to tolerance for 100% cap seal engagement across all 24 cavities. No flash on mouth or base. Product weight, dimensions and wall thickness consistent across the full mold.
Production Line Integration
At 24 cavities the EP-ZQ110 generates bottle output that requires matched downstream equipment. Ever Power recommends high-throughput visual inspection machines and packing lines rated for the expected bottles-per-minute output at full cavity count. Complete turnkey line proposals are available on request.
Air Compressor
Mold Temperature Controller
Chiller
Packing Machine
Bottle Visual Inspection Machine
Auto Loader
Technical Questions — EP-ZQ110
Other IBM Machines in the EP-ZQ Series
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