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EP-HGY50-V3-EV Full Servo 3-Station One-Step Injection Stretch Blow Molding Machine
O EP-HGY50-V3-EV is a compact, fully servo-driven one-step injection stretch blow molding machine (ISBM) engineered for high-precision hollow plastic container production. Its 3-station rotary platform seamlessly integrates injection molding, preform tail cutting and heat preservation, stretch blow molding, and bottle take-out in a single continuous automated cycle — eliminating the need for secondary reheating and reducing energy consumption by up to 40% compared to conventional two-step blow molding systems.
Driven by 5 sets of fully servo control systems (Inovance/MiRLE), the EP-HGY50-V3-EV delivers exceptional repeatability and low-noise operation. Its compact footprint (3800×1200×2500 mm) and 3.5-tonne machine weight make it ideal for high-performance ISBM production in limited factory floor space. The machine accommodates PET and PETG materials and supports up to 6 cavities, producing containers from 100 ml to 2,500 ml.
Purpose-built for industries demanding zero human-hand contact throughout production — including GMP pharmaceutical packaging, premium cosmetics, and baby product manufacturing — this 3-station ISBM machine uses imported brand components throughout for long-term reliability. Explore our full range of injection stretch blow molding machines veya learn more about Ever Power’s 20+ years of ISBM expertise.
| Parametre | Özellikler |
|---|---|
| Model | EP-HGY50-V3-EV |
| İstasyonlar | 3-Station |
| Uygulanabilir Malzeme | PET / PETG |
| Servo Systems | 5 sets (Inovance / MiRLE) |
| Maksimum Boşluklar | 1–6 |
| Maksimum Şişe Hacmi | 2.500 ml |
| Makine Ağırlığı | 3,5 T |
| Toplam Güç | 45.2 KW |
Production Process Flow
The 3-station rotary turntable is driven by a Japan Yaskawa servo motor paired with a Taiwan TSUNTIEN reducer, ensuring smooth high-torque rotation. Each station operates simultaneously — injection, heat preservation, and blow molding run in parallel — maximising throughput with zero idle time between cycles.
Core Advantages of the EP-HGY50-V3-EV ISBM Machine
Full Servo Precision Control
5 independent servo systems manage every motion axis with microsecond accuracy. The dual servo motor mold clamping system with high-pressure compensation ensures uniform clamping force across all cavities — eliminating flash defects and dimensional variation.
Up to 40% Energy Reduction
By utilising residual heat of the injection-molded preform without secondary reheating, the machine dramatically cuts electricity consumption. Servo drives further reduce idle-state power draw compared to fixed-speed hydraulic systems.
Zero Hand Contact — GMP Ready
The fully enclosed automated production cycle means bottles are never touched by human hands from injection to take-out, making this machine directly compliant with GMP pharmaceutical packaging production standards.
High Material Utilization
The one-step process generates minimal scrap. Molecular orientation through biaxial stretching enhances wall thickness uniformity, improving compression resistance, barrier properties, and optical clarity while using less raw material per bottle.
Compact Footprint, High Output
At just 3800×1200mm floor space the EP-HGY50-V3-EV delivers industrial-grade ISBM performance in a 3.5-tonne package — ideal for manufacturers needing full-scale ISBM quality in limited factory space.
Imported Brand Components
Parker (USA) high-pressure valves, Airtac air cylinders, NSK Japan lead screws, and Yaskawa/Inovance servo motors — global components ensure worldwide parts availability and long-term serviceability.
Full Technical Specifications
| Parametre | Özellikler |
|---|---|
| Makine Adı | One-Step Injection Stretch Blow Molding Machine (3-Station) |
| Model | EP-HGY50-V3-EV |
| Uygulanabilir Malzeme | PET / PETG |
| Vida Çapı Seçenekleri | 40 / 50 / 55 mm |
| Teorik Enjeksiyon Hacmi | 239 / 315 / 442 cm³ |
| Vidanın Dönme Hızı | 240 / 180 / 150 RPM |
| Enjeksiyon Sıkıştırma Kuvveti | 50 KN |
| Üfleme Sıkıştırma Kuvveti | 100 KN (single side) |
| Üst Kalıp Vuruşu | 280 mm |
| Alt Kalıp Vuruşu | 280 mm |
| Çıkarma Vuruşu | 150 mm |
| Üfleme Çekirdek Vuruşu | 100 mm |
| Şişirme Kalıplama Vuruşu | 60 + 60 mm |
| Motor Gücü | 34.8 KW |
| Isıtma Gücü | 10.4 KW |
| Toplam Makine Gücü | 45.2 KW |
| Üfleme Hava Basıncı | 2,0 – 3,5 MPa |
| Soğutma Suyu Basıncı | 0,4 – 0,6 MPa |
| Gerilim | 370 – 400 V |
| Makine Boyutları (U×G×Y) | 3800 × 1200 × 2500 mm |
| Makine Ağırlığı | 3,5 T |
| Yüksek Basınç Vanası | Parker (USA) |
| Hava Silindiri | Airtac |
| Kurşun Vida | NSK Japan |
Producible Bottle Dimensions by Cavity Count
| Çürükler | 1 | 2 | 3 | 4 | 5 | 6 |
|---|---|---|---|---|---|---|
| Şişe Çapı (mm) | 100 | 90 | 62 | 45 | 35 | 28 |
| Şişe Yüksekliği (mm) | 100 | 100 | 100 | 100 | 100 | 100 |
| Boyun Çapı (mm) | 60 | 38 | 30 | 27 | 20 | 17 |
| Maksimum Hacim (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 |
| Maksimum Ağırlık (g) | 130 | 65 | 43 | 32 | 26 | 22 |
Bottle Types & Application Industries
The EP-HGY50-V3-EV excels at small-to-medium volume containers with demanding appearance and dimensional tolerances:
Premium Cosmetic Bottles
High-clarity PET and PETG bottles for serums, toners, and lotions. The biaxial stretching process produces outstanding optical transparency and a premium glass-like appearance that commands shelf presence.
Pharmaceutical Medicine Bottles
GMP-compliant production of tablet bottles and eye-drop containers. Zero human contact throughout the cycle ensures sterility and compliance with pharmaceutical packaging standards.
Baby Bottles & Infant Products
PETG baby bottles with superior impact resistance, clarity, and BPA-free material compatibility. The controlled production environment ensures food-safe, contamination-free output.
Specialty & Craft-Shaped Bottles
The one-step process allows complex non-round bottle geometries with asymmetric profiles — enabling decorative craft bottles and artisanal packaging designs that two-step machines cannot reliably reproduce.
Mould Compatibility & Tooling
The EP-HGY50-V3-EV uses a proprietary 3-station mould configuration. Ever Power’s in-house mould engineering team provides custom mould development services — from cavity layout design through trial production and qualification. All moulds are manufactured to tight tolerances ensuring interchangeability across cavity positions.
ISBM Makineniz İçin Neden Ever Power'ı Seçmelisiniz?
Üzerinden 20 yıllık yoğun araştırma, üretim ve küresel dağıtım Tek aşamalı enjeksiyonlu germe şişirme kalıplama makineleri alanında Ever Power, piyasadaki en eksiksiz ve kendini kanıtlamış ISBM ürün hatlarından birini oluşturmuştur. Mühendislik felsefemiz, makinelerimizi piyasadaki alternatiflerden ayıran dört temel üzerine kuruludur:
Tedarik Zincirinin Tam Sahipliği
Ever Power, ISBM makine üretimi için servo sistem entegrasyonundan hidrolik montaja, kalıp imalatından son makine testine kadar eksiksiz bir şirket içi tedarik zinciri işletmektedir. Bu dikey entegrasyon, üçüncü taraf montaj kalitesi risklerini ortadan kaldırır ve daha hızlı teslimat süreleri ile hızlı satış sonrası destek sağlar.
Ulusal Patent Portföyü
20 yılı aşkın süredir devam eden ISBM geliştirme çalışmalarımız, servo kontrol entegrasyonu, enerji tasarruflu ısıtma teknolojisi ve çift servo kalıp sıkıştırma sistemlerini kapsayan, ulusal düzeyde tanınan birçok patente yol açmıştır. Bu tescilli yenilikler, ürettiğimiz her makineye entegre edilmiştir; bu da müşterilerimize başka hiçbir yerde bulunmayan teknolojiye erişim imkanı sağlamaktadır.
Küresel Müşteri Tabanı ve Marka Güveni
Ever Power makineleri Avrupa, Kuzey Amerika, Güneydoğu Asya ve Güney Amerika'da, GMP ilaç ambalajlarından lüks kozmetik ürünlerine ve büyük boy su şişelerine kadar çeşitli uygulamalarda kullanılmaktadır. Müşteriler arasında kozmetik, gıda, ilaç ve kişisel bakım sektörlerinde tanınmış uluslararası markalar yer almaktadır ve bu markalar uzun vadeli güvenilirlik ve destek için Ever Power'ı tercih etmiştir.
️ Makineden Kalıba Kalıba Tek Noktadan Hizmet
İlk uygulama fizibilite değerlendirmesinden kalıp tasarımına, makine devreye alımına, operatör eğitimine ve sürekli yedek parça tedarikine kadar Ever Power, projenin tüm yaşam döngüsü boyunca destek sağlar. Şirket içi kalıp üretim yeteneğimiz, üçüncü taraf kalıp üreticileriyle tekrarlayan deneme yanılma süreçlerine gerek kalmadan, kalıpların ilk günden itibaren makineyle en iyi şekilde çalışacak şekilde tasarlanmasını sağlar.
20.000 m²'den fazla alana sahip üretim tesisimiz, ISBM makine imalatında öncü konumdadır. Her bir ünite, dünya çapındaki müşterilerimize gönderilmeden önce servo eksen kalibrasyonu, sıcaklık kontrolü doğrulaması, kalıp deneme üretim çalışmaları ve boyut çıktısı ölçümü de dahil olmak üzere kapsamlı fabrika kabul testlerinden geçer. Ever Power'ın üretim yetenekleri hakkında daha fazla bilgi edinin.
Müşteri Örnek Olayları
Germany — Pharmaceutical Packaging
Pharma | 30ml & 60ml PET tablet bottles, GMP cleanroom line
“We needed certifiable zero-contamination pharmaceutical bottle production without an additional cleanroom handling step. The EP-HGY50-V3-EV’s closed-loop automated cycle delivered exactly that. Our validation team passed GMP documentation on the first audit cycle.”
★★★★★
Japan — Premium Cosmetics
Cosmetics | 100ml PETG serum bottles with complex shoulder geometry
“After switching to the one-step process on the EP-HGY50-V3-EV, dimensional rejection rates dropped from 3.2% to under 0.3%. The glass-like clarity of PETG on this machine is exactly what our luxury line demands.”
★★★★★
Brazil — Baby Product Manufacturer
Baby Products | PETG baby bottles 250ml & 150ml
“The compact size let us install a dedicated baby bottle line without construction work. Energy bills dropped noticeably versus our old two-step system. Our zero-contact production story has become a real marketing advantage.”
★★★★☆
South Korea — Specialty Packaging
Craft Packaging | Asymmetric PET craft bottles for artisanal sauces
“We had a unique non-round bottle profile that no two-step machine could reproduce consistently. The EP-HGY50-V3-EV handled it without issue. The servo-driven mold clamping maintains consistent pressure even on asymmetric cavities.”
★★★★★
Frequently Asked Questions — EP-HGY50-V3-EV
What materials can the EP-HGY50-V3-EV process?
The machine is optimised for Evcil hayvan Ve PETG. Standard bottle-grade PET resins with IV 0.76–0.84 dl/g are ideal. PETG grades offer superior clarity for cosmetic and baby product applications. For PP, PC, or Tritan processing, see our full ISBM lineup.
How does the 3-station design differ from 4-station ISBM machines?
A 3-station machine combines preform tail cutting and heat preservation into one station — more compact, lower cost. The 4-station layout provides a dedicated temperature conditioning station for finer preform thermal control, typically benefiting higher-cavity or larger-container applications. For more cavities or larger bottles, consider the EP-HGY150-V4.
What utility connections are required?
Power: 370–400V / 3-phase (45.2KW total load); Compressed air: 2.0–3.5 MPa (independent high-pressure compressor required, sold separately); Cooling water: 0.4–0.6 MPa, inlet temperature below 25°C; Floor loading: minimum 2T/m² beneath the machine footprint.
Can I use existing moulds from other ISBM machine brands?
The EP-HGY50-V3-EV uses a proprietary 3-station mould format, not directly compatible with ASB or AOKI 4-station formats. However, Ever Power can assess your existing mould drawings and advise on adaptation options, or develop new cavity inserts that replicate your bottle geometry. Bize Ulaşın with your mould drawings for a compatibility evaluation.
What after-sales support is available?
Ever Power maintains full stock of critical wear parts including servo motor units, NSK lead screws, Parker valve components, and Airtac cylinders for rapid dispatch. Remote diagnostic support via video call is available for troubleshooting. On-site installation, commissioning, operator training, and scheduled preventive maintenance visits can be arranged globally.
Ready to Upgrade Your Bottle Production Line?
The EP-HGY50-V3-EV delivers full servo precision, GMP-ready zero-contact production, and up to 40% energy savings in a compact 3.5-tonne package. Our engineering team is ready to match the right ISBM solution to your specific requirements.
