Deskripsi
EP-HGY50-V3-EV Full Servo 3-Station One-Step Injection Stretch Blow Molding Machine
Itu EP-HGY50-V3-EV is a compact, fully servo-driven one-step injection stretch blow molding machine (ISBM) engineered for high-precision hollow plastic container production. Its 3-station rotary platform seamlessly integrates injection molding, preform tail cutting and heat preservation, stretch blow molding, and bottle take-out in a single continuous automated cycle — eliminating the need for secondary reheating and reducing energy consumption by up to 40% compared to conventional two-step blow molding systems.
Driven by 5 sets of fully servo control systems (Inovance/MiRLE), the EP-HGY50-V3-EV delivers exceptional repeatability and low-noise operation. Its compact footprint (3800×1200×2500 mm) and 3.5-tonne machine weight make it ideal for high-performance ISBM production in limited factory floor space. The machine accommodates PET and PETG materials and supports up to 6 cavities, producing containers from 100 ml to 2,500 ml.
Purpose-built for industries demanding zero human-hand contact throughout production — including GMP pharmaceutical packaging, premium cosmetics, and baby product manufacturing — this 3-station ISBM machine uses imported brand components throughout for long-term reliability. Explore our full range of injection stretch blow molding machines atau learn more about Ever Power’s 20+ years of ISBM expertise.
| Parameter | Spesifikasi |
|---|---|
| Model | EP-HGY50-V3-EV |
| Stasiun | 3-Station |
| Bahan yang Berlaku | PET / PETG |
| Servo Systems | 5 sets (Inovance / MiRLE) |
| Maksimum Rongga | 1–6 |
| Volume Botol Maksimum | 2,500 ml |
| Berat Mesin | 3.5 T |
| Daya Total | 45.2 KW |
Production Process Flow
The 3-station rotary turntable is driven by a Japan Yaskawa servo motor paired with a Taiwan TSUNTIEN reducer, ensuring smooth high-torque rotation. Each station operates simultaneously — injection, heat preservation, and blow molding run in parallel — maximising throughput with zero idle time between cycles.
Core Advantages of the EP-HGY50-V3-EV ISBM Machine
Full Servo Precision Control
5 independent servo systems manage every motion axis with microsecond accuracy. The dual servo motor mold clamping system with high-pressure compensation ensures uniform clamping force across all cavities — eliminating flash defects and dimensional variation.
Up to 40% Energy Reduction
By utilising residual heat of the injection-molded preform without secondary reheating, the machine dramatically cuts electricity consumption. Servo drives further reduce idle-state power draw compared to fixed-speed hydraulic systems.
Zero Hand Contact — GMP Ready
The fully enclosed automated production cycle means bottles are never touched by human hands from injection to take-out, making this machine directly compliant with GMP pharmaceutical packaging production standards.
High Material Utilization
The one-step process generates minimal scrap. Molecular orientation through biaxial stretching enhances wall thickness uniformity, improving compression resistance, barrier properties, and optical clarity while using less raw material per bottle.
Compact Footprint, High Output
At just 3800×1200mm floor space the EP-HGY50-V3-EV delivers industrial-grade ISBM performance in a 3.5-tonne package — ideal for manufacturers needing full-scale ISBM quality in limited factory space.
Imported Brand Components
Parker (USA) high-pressure valves, Airtac air cylinders, NSK Japan lead screws, and Yaskawa/Inovance servo motors — global components ensure worldwide parts availability and long-term serviceability.
Full Technical Specifications
| Parameter | Spesifikasi |
|---|---|
| Nama Mesin | One-Step Injection Stretch Blow Molding Machine (3-Station) |
| Model | EP-HGY50-V3-EV |
| Bahan yang Berlaku | PET / PETG |
| Opsi Diameter Sekrup | 40 / 50 / 55 mm |
| Volume Injeksi Teoritis | 239 / 315 / 442 cm³ |
| Kecepatan Putaran Sekrup | 240 / 180 / 150 RPM |
| Gaya Penjepitan Injeksi | 50 KN |
| Gaya Jepit Tiup | 100 KN (single side) |
| Langkah Cetakan Atas | 280 mm |
| Lower Mold Stroke | 280 mm |
| Pukulan Keluar | 150 mm |
| Pukulan Inti Tiup | 100 mm |
| Cetakan Tiup Langkah | 60 + 60 mm |
| Tenaga Motor | 34.8 KW |
| Daya Pemanas | 10.4 KW |
| Total Daya Mesin | 45.2 KW |
| Tekanan Udara Tiup | 2,0 – 3,5 MPa |
| Tekanan Air Pendingin | 0,4 – 0,6 MPa |
| Voltase | 370 – 400 V |
| Ukuran Mesin (P×L×T) | 3800 × 1200 × 2500 mm |
| Berat Mesin | 3.5 T |
| High-Pressure Valve | Parker (USA) |
| Air Cylinder | Airtac |
| Lead Screw | NSK Japan |
Producible Bottle Dimensions by Cavity Count
| Rongga | 1 | 2 | 3 | 4 | 5 | 6 |
|---|---|---|---|---|---|---|
| Diameter Botol (mm) | 100 | 90 | 62 | 45 | 35 | 28 |
| Tinggi Botol (mm) | 100 | 100 | 100 | 100 | 100 | 100 |
| Diameter Leher (mm) | 60 | 38 | 30 | 27 | 20 | 17 |
| Volume Maksimum (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 |
| Berat Maksimum (g) | 130 | 65 | 43 | 32 | 26 | 22 |
Bottle Types & Application Industries
The EP-HGY50-V3-EV excels at small-to-medium volume containers with demanding appearance and dimensional tolerances:
Premium Cosmetic Bottles
High-clarity PET and PETG bottles for serums, toners, and lotions. The biaxial stretching process produces outstanding optical transparency and a premium glass-like appearance that commands shelf presence.
Pharmaceutical Medicine Bottles
GMP-compliant production of tablet bottles and eye-drop containers. Zero human contact throughout the cycle ensures sterility and compliance with pharmaceutical packaging standards.
Baby Bottles & Infant Products
PETG baby bottles with superior impact resistance, clarity, and BPA-free material compatibility. The controlled production environment ensures food-safe, contamination-free output.
Specialty & Craft-Shaped Bottles
The one-step process allows complex non-round bottle geometries with asymmetric profiles — enabling decorative craft bottles and artisanal packaging designs that two-step machines cannot reliably reproduce.
Mould Compatibility & Tooling
The EP-HGY50-V3-EV uses a proprietary 3-station mould configuration. Ever Power’s in-house mould engineering team provides custom mould development services — from cavity layout design through trial production and qualification. All moulds are manufactured to tight tolerances ensuring interchangeability across cavity positions.
Mengapa Memilih Ever Power untuk Mesin ISBM Anda?
Dengan lebih dari 20 tahun fokus pada penelitian, manufaktur, dan penyebaran global. Sebagai salah satu mesin cetak tiup peregangan injeksi satu langkah (ISBM), Ever Power telah membangun salah satu lini produk ISBM terlengkap dan teruji yang tersedia. Filosofi teknik kami berpusat pada empat pilar yang membedakan mesin kami dari alternatif lain di pasaran:
Kepemilikan Rantai Pasokan Penuh
Ever Power mengoperasikan rantai pasokan internal yang lengkap untuk produksi mesin ISBM — mulai dari integrasi sistem servo dan perakitan hidrolik hingga pembuatan perkakas cetakan dan pengujian mesin akhir. Integrasi vertikal ini menghilangkan risiko kualitas perakitan pihak ketiga dan memungkinkan waktu tunggu yang lebih cepat serta dukungan purna jual yang responsif.
Portofolio Paten Nasional
Pengalaman kami selama lebih dari 20 tahun dalam pengembangan ISBM telah menghasilkan berbagai paten yang diakui secara nasional yang mencakup integrasi kontrol servo, teknologi pemanasan hemat energi, dan sistem penjepitan cetakan servo ganda. Inovasi eksklusif ini diintegrasikan ke dalam setiap mesin yang kami produksi — memberikan pelanggan akses ke teknologi yang tidak tersedia di tempat lain.
Basis Pelanggan Global & Kepercayaan Merek
Mesin Ever Power digunakan dalam produksi di seluruh Eropa, Amerika Utara, Asia Tenggara, dan Amerika Selatan — dalam berbagai aplikasi mulai dari kemasan farmasi GMP hingga kosmetik mewah dan botol air berukuran besar. Pelanggan termasuk merek internasional ternama di bidang kosmetik, makanan, farmasi, dan perawatan pribadi yang memilih Ever Power karena keandalan dan dukungan jangka panjangnya.
Layanan Terpadu dari Mesin hingga Cetakan
Mulai dari penilaian kelayakan aplikasi awal hingga desain cetakan, pengoperasian mesin, pelatihan operator, dan pasokan suku cadang berkelanjutan — Ever Power menyediakan dukungan siklus hidup proyek yang lengkap. Kemampuan manufaktur cetakan internal kami memastikan perkakas dirancang untuk bekerja secara optimal dengan mesin sejak hari pertama, alih-alih memerlukan uji coba berulang dengan pembuat perkakas pihak ketiga.
Fasilitas produksi kami seluas lebih dari 20.000 m² beroperasi di garis terdepan manufaktur mesin ISBM. Setiap unit menjalani pengujian penerimaan pabrik yang komprehensif — meliputi kalibrasi sumbu servo, verifikasi kontrol suhu, uji coba produksi cetakan, dan pengukuran dimensi keluaran — sebelum dikirim ke pelanggan kami di seluruh dunia. Pelajari lebih lanjut tentang kemampuan manufaktur Ever Power.
Studi Kasus Pelanggan
Jerman — Kemasan Farmasi
Pharma | 30ml & 60ml PET tablet bottles, GMP cleanroom line
“We needed certifiable zero-contamination pharmaceutical bottle production without an additional cleanroom handling step. The EP-HGY50-V3-EV’s closed-loop automated cycle delivered exactly that. Our validation team passed GMP documentation on the first audit cycle.”
★★★★★
Japan — Premium Cosmetics
Cosmetics | 100ml PETG serum bottles with complex shoulder geometry
“After switching to the one-step process on the EP-HGY50-V3-EV, dimensional rejection rates dropped from 3.2% to under 0.3%. The glass-like clarity of PETG on this machine is exactly what our luxury line demands.”
★★★★★
Brazil — Baby Product Manufacturer
Baby Products | PETG baby bottles 250ml & 150ml
“The compact size let us install a dedicated baby bottle line without construction work. Energy bills dropped noticeably versus our old two-step system. Our zero-contact production story has become a real marketing advantage.”
★★★★☆
South Korea — Specialty Packaging
Craft Packaging | Asymmetric PET craft bottles for artisanal sauces
“We had a unique non-round bottle profile that no two-step machine could reproduce consistently. The EP-HGY50-V3-EV handled it without issue. The servo-driven mold clamping maintains consistent pressure even on asymmetric cavities.”
★★★★★
Frequently Asked Questions — EP-HGY50-V3-EV
What materials can the EP-HGY50-V3-EV process?
The machine is optimised for PELIHARAAN Dan PETG. Standard bottle-grade PET resins with IV 0.76–0.84 dl/g are ideal. PETG grades offer superior clarity for cosmetic and baby product applications. For PP, PC, or Tritan processing, see our full ISBM lineup.
How does the 3-station design differ from 4-station ISBM machines?
A 3-station machine combines preform tail cutting and heat preservation into one station — more compact, lower cost. The 4-station layout provides a dedicated temperature conditioning station for finer preform thermal control, typically benefiting higher-cavity or larger-container applications. For more cavities or larger bottles, consider the EP-HGY150-V4.
What utility connections are required?
Power: 370–400V / 3-phase (45.2KW total load); Compressed air: 2.0–3.5 MPa (independent high-pressure compressor required, sold separately); Cooling water: 0.4–0.6 MPa, inlet temperature below 25°C; Floor loading: minimum 2T/m² beneath the machine footprint.
Can I use existing moulds from other ISBM machine brands?
The EP-HGY50-V3-EV uses a proprietary 3-station mould format, not directly compatible with ASB or AOKI 4-station formats. However, Ever Power can assess your existing mould drawings and advise on adaptation options, or develop new cavity inserts that replicate your bottle geometry. Hubungi kami with your mould drawings for a compatibility evaluation.
What after-sales support is available?
Ever Power maintains full stock of critical wear parts including servo motor units, NSK lead screws, Parker valve components, and Airtac cylinders for rapid dispatch. Remote diagnostic support via video call is available for troubleshooting. On-site installation, commissioning, operator training, and scheduled preventive maintenance visits can be arranged globally.
Ready to Upgrade Your Bottle Production Line?
The EP-HGY50-V3-EV delivers full servo precision, GMP-ready zero-contact production, and up to 40% energy savings in a compact 3.5-tonne package. Our engineering team is ready to match the right ISBM solution to your specific requirements.
