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Replacement of Uniloy UIB70 Injection Blow Molding Machine – EP-ZQ40

The EP-ZQ40 is a European-architecture injection blow molding machine occupying the same output class as the Uniloy UIB70. Where the UIB series was developed in the USA and uses an American mechanical convention, the EP-ZQ40 follows the European pressurized-clamping design — delivering 400 kN injection clamping force, 190/260 g injection weight and CE-marked compliance in a 3.5 x 1.3 x 1.7 m footprint. It produces containers from 1 ml to 1500 ml with up to 9 cavities at 10 ml, and draws its components from European and Taiwanese industrial suppliers with broad global service coverage.

Beschreibung

European-Architecture Injection Blow Molding — 40 Tonne Class

CE-Certified European IBM in the Uniloy UIB70 Output Class — Lower Running Cost, Broader Parts Access

Buyers assessing the Uniloy UIB70 class often weigh American heritage against the total cost of long-term operation. The EP-ZQ40 offers a European-architecture alternative: CE marking, European-sourced critical components and an operating power ratio of 52 to 70% of installed capacity — cited here only to assist specification comparison, with no affiliation to Uniloy.

EP-ZQ40 vs Uniloy UIB70 — Specification Comparison

Uniloy pioneered IBM technology and the UIB series remains a widely installed reference point in pharmaceutical and personal care packaging plants. Buyers re-equipping existing UIB70 lines or specifying new capacity in export markets are increasingly weighing European-architecture machines alongside the established American standard. The table below presents key figures side by side. Uniloy UIB70 data is sourced from publicly available specification material. Uniloy is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.

Parameter Uniloy UIB70 Ever Power EP-ZQ40
Injection Clamping Force ~350 kN 400 kN
Screw Diameter 40 mm 40/45 mm
Injection Weight 160 g 190/260 g
Mold Size (L x W) 460 x 300 mm 480 x 340 mm
Machine Size (L x W x H) 3.8 x 1.4 x 2.1 m 3.5 x 1.3 x 1.7 m
Compliance Marking UL / ANSI CE (EU Machinery Directive)
Max Cavities — 10 ml 9
Operating Power Ratio 52 to 70% of 20 kW

Uniloy UIB70 reference figures sourced from publicly available specification data. Uniloy is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

EP-ZQ40 Full Technical Specifications

Pharmaceutical and cosmetic packaging plants in Europe, Australia and export-regulated markets routinely require CE marking as a precondition for machine import and GMP line qualification. The EP-ZQ40 carries full CE marking under the applicable EU Machinery Directive — documentation available with the machine and in advance for procurement. Its European pressurized-clamping architecture also delivers a measurable energy advantage: actual operating power runs at 52 to 70% of the 20 kW installed capacity, compared with the constant-pressure hydraulic circuit used in older American IBM designs. Full specifications are tabulated below; see the complete ZQ range at the IBM machines overview.

Injection System

Parameter Unit Value
Screw Diameter mm 40 / 45
Screw L/D Ratio 22:1
Injection Weight g 190 / 260
Heating Power kW 7.5
Number of Barrel Zones 3+N
Injection Stroke mm 120

Clamping System

Parameter Unit Value
Injection Clamping Force kN 400
Injection Opening Stroke mm 165
Blow Clamping Force kN 60
Blow Opening Stroke mm 140
Rotary Table Lift Height mm 70

Mould

Parameter Unit Value
Max Platen Size (L x W) mm 480 x 340
Mold Thickness mm 180
Max Bottle Diameter mm 120
Max Bottle Height mm 220
Max Bottle Volume ml 1 to 1500
Stripping Stroke mm 220

Hydraulic System and Utilities

Parameter Unit Value
Hydraulic Pressure MPa 14
Motor Power kW 11
Dry Cycle s 3.5
Total Power kW 20
Operating Power Ratio % 52 to 70
Min Air Pressure MPa 0.7 to 1.2
Compressed Air Capacity m3/min 0.7
Cooling Water Flow m3/h 3.5
Cooling Water Pressure MPa 0.3 to 0.4
Machine Dimensions (L x W x H) m 3.5 x 1.3 x 1.7
Net Weight ton 3.8

Parameters are for reference only. Ever Power reserves the right to modify specifications without prior notice.

Cavity Output by Bottle Volume

For pharmaceutical oral liquid and ophthalmic packaging lines, cavity count at 10 and 30 ml is the primary throughput driver. The EP-ZQ40 supports 9 cavities at 10 ml and 8 at 30 ml — and because the 480 x 340 mm platen is larger in both dimensions than the 460 x 300 mm of the UIB70 class, the cavity layout can accommodate slightly wider neck tooling or additional clearance between positions without redesigning to a larger machine.

Volume 10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
Max Cavities 9 8 6 4 3 2 1

For reference only. Actual cavity count depends on mold design and bottle geometry.

pharmaceutical vials EP-ZQ40 European IBM UIB70 class output
cosmetic packaging EP-ZQ40 CE-certified IBM machine
food grade bottles injection blow molding EP-ZQ40

Why Buyers in the UIB70 Class Consider European-Architecture IBM Machines

CE Marking vs UL — Export Market Access

The UIB series carries UL and ANSI compliance appropriate for North American installations. The EP-ZQ40 is CE marked under the EU Machinery Directive, which is the required compliance standard for pharmaceutical packaging equipment in the EU, UK, Australia, and many regulated export markets. For producers supplying European or GMP-qualified lines, CE documentation is a procurement requirement that UIB-class machines cannot satisfy without additional re-certification work.

Lower Operating Power — 52 to 70% of Installed Capacity

The European pressurized-clamping structure uses a booster cylinder that is active only during the brief clamping phase, independent of the mold-open and mold-close sequence. This means the hydraulic circuit is under full load for a small fraction of each cycle. Actual operating power on the EP-ZQ40 runs at 52 to 70% of the 20 kW installed capacity — a meaningful reduction in per-shift energy cost over years of continuous pharmaceutical line operation.

European Component Supply — Global Parts Availability

The EP-ZQ40 sources hydraulic seals from HALLITE (England), pneumatic valves from Festo (Germany), position sensors from Gefran (Italy) and electrical contactors from Schneider (France). These are standard industrial components with distributor networks across Europe, Asia and the Americas. Maintenance teams in markets outside North America typically find European-standard parts significantly easier to source on short lead times than UIB-specific American components.

Higher Injection Weight: 190/260 g vs 160 g

At 190 to 260 g versus 160 g for the UIB70 class, the EP-ZQ40 supports heavier preforms — 19 to 63% more injection weight depending on screw selection. For lines running larger bottles at the upper end of the 1500 ml volume range, or processing denser engineering resins such as PCTG, this additional injection capacity avoids the need to step up to a larger machine class.

Smaller Installed Footprint in All Three Dimensions

The EP-ZQ40 at 3.5 x 1.3 x 1.7 m is 0.3 m shorter, 0.1 m narrower and 0.4 m lower than the UIB70 class at 3.8 x 1.4 x 2.1 m. The 0.4 m height reduction is particularly relevant in pharmaceutical clean rooms where ceiling clearance is often the constraint on machine selection — a 1.7 m machine installs under significantly more ceiling configurations than a 2.1 m one.

400 kN Clamping — 14% Above the UIB70 Class

The EP-ZQ40 injection clamping force of 400 kN is approximately 14% above the UIB70 class figure of 350 kN. Combined with the European pressurized-clamping architecture, this additional force headroom provides more consistent preform filling across all nine cavities at 10 ml during sustained multi-shift pharmaceutical production.

EP-ZQ40 CE-certified European IBM machine in the Uniloy UIB70 output class

Component Origins — European Industrial Supply Chain

One practical consideration when moving from UIB-class machines to a European alternative is component continuity. The EP-ZQ40 is built around industrial components from established European and Taiwanese manufacturers — Schneider, Festo, HALLITE, Gefran, Ekor and Hongxun — all with standard distributor networks outside North America. This matters most for maintenance teams running pharmaceutical lines where unplanned downtime has direct GMP compliance consequences.

No. Component Supplier Origin
1 Computer Hongxun Taiwan
2 Oil Pump Servo Driver Hongxun Taiwan
3 Servo Motor Fisi Italy
4 Oil Pump Ekor Germany
5 Hydraulic Valve Oil Research Taiwan
6 Five-Star Motor Staver (Haitian) China
7 Electronic Ruler Gefran Italy
8 A.C. Contactor Schneider France
9 Heating Relay YANMING Taiwan
10 O-Type Ring HALLITE England
11 Seal Ring HALLITE England
12 Travel Switch YANMING Taiwan
13 Air Switch Schneider France
14 Oil Pipe ISR USA
15 Air Valve Festo Germany
16 Servo Rotary Motor Huichuan China
17 PCS Carton Mecano China

Component suppliers may be substituted with equivalent or superior alternatives subject to availability without prior notice.

Compatible Materials and Industry Applications

The UIB70 class is most commonly found on pharmaceutical oral liquid, ophthalmic and nasal packaging lines. The EP-ZQ40 covers the same application base — HDPE, PP and PS for standard pharmaceutical formats — and extends into PCTG and bio-based PLA for producers supplying EU markets where material sustainability declarations are increasingly required alongside CE documentation.

Processable Materials

HDPELDPEPPPSABSEVAPCTGPLA (Bio)
💊

Pharmaceutical

Ophthalmic liquid containers, nasal spray, oral liquid vials, syrup bottles — the primary UIB70 application base

🧴

Cosmetic

Serum vials, lotion and toner bottles, PCTG premium cosmetic containers for EU and export markets

🍽️

Food and Beverage

Sauce bottles, edible oil containers, condiment packaging, dairy product bottles in food-contact compliant materials

🌿

Bio-Based and Sustainable

PLA and PCTG containers for EU-market brands with sustainability labelling requirements or recyclability declarations

Mold Tooling and GMP Compatibility

Producers transitioning from UIB-class tooling to the EP-ZQ40 need to commission new molds designed for the ZQ40 geometry. The 480 x 340 mm platen is 20 mm longer and 40 mm wider than the UIB70 class, so existing UIB70 tooling does not transfer directly — but the larger platen provides more layout flexibility for the replacement mold design, particularly for neck tooling with wider flange diameters common in pharmaceutical wide-mouth packaging. Injection mold bodies are available in 4Cr13 stainless or imported S136 alloy steel; blow mold bodies in magnesium-aluminium for faster thermal cycling.

blow mold tooling for EP-ZQ40 European IBM UIB70 class replacement
injection mold for EP-ZQ40 GMP pharmaceutical IBM machine

Larger Platen Than UIB70 — More Layout Flexibility

At 480 x 340 mm versus 460 x 300 mm for the UIB70 class, the EP-ZQ40 platen provides 20 mm more length and 40 mm more width — useful headroom when designing replacement tooling with wider neck diameters or additional inter-cavity spacing for GMP air-flow requirements.

S136 and 4Cr13 Pharmaceutical-Grade Steel

Injection mold bodies from S136 high-strength alloy or 4Cr13 stainless steel. Both grades are appropriate for pharmaceutical packaging tooling requiring surface finishes compatible with GMP inspection standards and long-cycle tool life.

Zero Flash — No Secondary Trim Operation

The three-station injection blow process produces no parting-line flash, no gate mark and no runner waste. For pharmaceutical packaging, this also means no secondary trim debris that could contaminate the container interior — a GMP advantage over extrusion blow alternatives in the same capacity class.

Production Line Integration

The EP-ZQ40 installs as the central machine in a complete pharmaceutical or cosmetic bottle line. Its smaller footprint versus the UIB70 class simplifies clean-room layout planning and downstream equipment positioning. Ever Power supplies whole-line turnkey proposals or individual ancillaries to complement existing production infrastructure. View the full IBM machine range at the IBM machines overview.

EP-ZQ40 production line integration layout
auxiliary equipment for EP-ZQ40 IBM machine
Screw Air CompressorAir CompressorMold Temperature ControllerChillerPacking MachineBottle Visual Inspection MachineAuto Loader

Questions Buyers Ask When Evaluating Beyond the UIB70

What is the practical difference between UIB70-class and European-architecture IBM machines?
The UIB series uses an American design convention with a reciprocating screw and a clamping structure developed for North American industrial standards, carrying UL compliance. European-architecture machines such as the EP-ZQ40 use a pressurized booster-cylinder clamping system developed under EU Machinery Directive requirements, carrying CE marking. The practical differences for a buyer are: CE marking for EU and export market compliance; a lower operating power ratio due to the booster-cylinder design; and maintenance parts from European industrial suppliers with broader global distributor networks. Raw output capacity is comparable within the same tonnage class.
Does the EP-ZQ40 require new tooling to replace a UIB70 line?
Yes. The EP-ZQ40 platen geometry differs from the UIB70 class, so existing UIB70 molds do not transfer directly. New injection and blow molds designed for the ZQ40 geometry are required. The EP-ZQ40 platen of 480 x 340 mm is larger than the 460 x 300 mm UIB70 platen, which provides additional layout flexibility when commissioning replacement tooling — useful when wider neck diameters or larger cavity spacing are needed in the new design.
What cavity counts does the EP-ZQ40 support?
Up to 9 cavities at 10 ml, 8 at 30 ml, 6 at 60 ml, 4 at 100 ml, 3 at 250 ml, 2 at 500 ml and 1 at 1000 ml. Maximum bottle diameter is 120 mm and maximum bottle height is 220 mm across the 1 to 1500 ml volume range.
Is the EP-ZQ40 suitable for GMP pharmaceutical packaging lines?
Yes. The EP-ZQ40 is CE marked, uses S136 or 4Cr13 stainless tooling steel, and produces bottles with no flash, no gate mark and no runner debris — all relevant to pharmaceutical GMP requirements. CE documentation is available in advance for line qualification purposes. The machine can be proposed as part of a full turnkey line with inspection and packing equipment matched to the EP-ZQ40 output rate.
What materials can the EP-ZQ40 process for EU-market pharmaceutical and cosmetic lines?
HDPE, LDPE, PP and PS cover the standard pharmaceutical oral liquid and ophthalmic application base. PCTG provides high-clarity performance for premium cosmetic packaging requiring EU food-contact or cosmetics-regulation compliance. Bio-based PLA is processable for producers supplying EU markets with mandatory recyclability or bio-content labelling requirements. ABS and EVA are also supported across the 1 to 1500 ml volume range.

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