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Sostituzione della pressa a iniezione e soffiaggio Jomar IBM85S – EP-ZQ80

IL EP-ZQ80 is a European-style injection blow molding machine in the same capacity class as the Jomar IBM85S, delivering 800 kN injection clamping force, a standard high-precision angle divider for synchronised mold-open and turret-lift operation, and up to 20 cavities at 10 ml. An independently engineered 80-tonne IBM alternative for mid-to-large volume pharmaceutical, cosmetic and food container production from 1 ml to 2000 ml.

Descrizione

European-Style Injection Blow Molding — 80 Tonne Class

High-Output IBM Machine with Precision Angle Divider and Dual Hydraulic System

The EP-ZQ80 sits in the same tonnage class as the Jomar IBM85S — cited here only to assist buyers in comparing specifications — with a 55 mm screw, 800 kN clamping force and up to 20 cavities at 10 ml for high-volume bottle production.

EP-ZQ80 vs Jomar IBM85S — Specification Comparison

The Jomar IBM85S is a well-known 80-tonne class machine used widely in pharmaceutical and personal care packaging. The EP-ZQ80 is an independently engineered alternative in the same capacity class. The table below compares published specifications side by side. Jomar IBM85S data is sourced from publicly available materials. Jomar is referenced solely to assist buyers in equipment selection and is not affiliated with Ever Power.

Parametro Jomar IBM85S Ever Power EP-ZQ80
Forza di serraggio dell'iniezione 680 kN 800 kN
Diametro della vite 55 mm 55 mm
Peso dell'iniezione 300 g 466 g
Cavità massime: 10 ml 20
Max Cavities — 100 ml 12
Dimensioni della macchina (L x P x A) 3.33 x 1.94 x 3.41 m 4,5 x 1,6 x 2 m
Ciclo a secco 4 secondi
Potenza totale 55 kW

Jomar IBM85S reference figures sourced from publicly available specification data. Jomar is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

Specifiche tecniche complete dell'EP-ZQ80

The EP-ZQ80 is the first model in the Ever Power ZQ series to feature a standard high-precision angle divider, enabling synchronised mold-open and turret-lift operation for improved cycle stability at higher cavity counts. With a single 55 mm screw and 466 g injection weight it handles larger preforms, and with 800 kN injection clamping force it delivers the highest output in its tonnage class. Explore the wider range at the Panoramica delle macchine IBM.

Sistema di iniezione

Parametro Unità EP-ZQ80
Diametro della vite mm 55
Rapporto L/D della vite 22:1
Peso dell'iniezione G 466
Potenza di riscaldamento kW 11
Numero di zone della canna 4+N
Ictus da iniezione mm 180

Sistema di serraggio

Parametro Unità EP-ZQ80
Forza di serraggio dell'iniezione kN 800
Ictus di apertura dell'iniezione mm 140
Forza di serraggio del colpo kN 120
Colpo di apertura mm 140
Altezza di sollevamento della tavola rotante mm 70

Muffa

Parametro Unità EP-ZQ80
Dimensioni massime del piano di appoggio (L x P) mm 800 x 400
Spessore dello stampo mm 280
Diametro massimo della bottiglia mm 120
Altezza massima della bottiglia mm 220
Volume massimo della bottiglia ml Da 1 a 2000
Colpo di stripping mm 230

Impianto idraulico e servizi ausiliari

Parametro Unità EP-ZQ80
Pressione idraulica MPa 14
Potenza del motore kW 18.5 + 18.5
Ciclo a secco S 4
Potenza totale kW 55
Rapporto di potenza operativa % dai 52 ai 70
Pressione minima dell'aria MPa Da 0,8 a 1,2
Capacità dell'aria compressa m3/min 0.8
Flusso dell'acqua di raffreddamento m3/h 4
Pressione dell'acqua di raffreddamento MPa Da 0,3 a 0,4
Dimensioni della macchina (L x P x A) M 4,5 x 1,6 x 2
Peso netto tonnellata 10

I parametri sono forniti a solo scopo di riferimento. Ever Power si riserva il diritto di modificare le specifiche senza preavviso.

Cavity Output by Bottle Volume

The EP-ZQ80 delivers the highest cavity counts in its class across all volume sizes. At 60 ml it runs 14 cavities per cycle, ideal for high-volume personal care and healthcare bottle lines. At 500 ml it supports 5 to 6 cavities, well-suited to cleaning agent and conditioner bottle production.

Volume 10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
Cavità massime 20 18 14 12 8 5-6 3-4

Solo a titolo di riferimento. Il numero effettivo di cavità dipende dal design dello stampo e dalla geometria della bottiglia.

pharmaceutical vials produced on EP-ZQ80 injection blow molding machine
personal care bottles EP-ZQ80 IBM machine 80 tonne
food supplement containers injection blow molding ZQ80

Engineering Features of the EP-ZQ80

High-Precision Angle Divider

The EP-ZQ80 introduces the high-precision angle divider as a standard feature from this tonnage class upwards. It synchronises mold-open and turret-lift actions to the same precise moment, eliminating mechanical lag and improving dimensional consistency across high cavity counts.

Standard Dual Hydraulic System

From the ZQ80 onwards, dual hydraulic circuits are standard equipment. Each circuit operates independently, allowing simultaneous actions and improving overall cycle efficiency. This design reduces energy consumption by 20 to 30% compared with single-circuit machines in the same class.

800 kN Clamping — 18% Above IBM85S Class

At 800 kN the EP-ZQ80 provides approximately 18% more injection clamping force than the 680 kN of the Jomar IBM85S class. The higher clamping force supports larger preform footprints and tighter tolerances for wide-neck bottle formats.

466 g Injection Weight

At 466 g, the EP-ZQ80 injection weight is 55% higher than the 300 g of the IBM85S class, enabling heavier preforms for large-volume containers and wider bottle formats without the need to step up to a larger machine.

800 x 400 mm Platen — Wider Mold Area

The 800 x 400 mm max platen size accommodates wider mold layouts compared with the 600 x 390 mm of the ZQ60, enabling 20-cavity configurations at 10 ml and 18-cavity at 30 ml for sustained high-output production.

2 m Machine Height — Clean Room Compatible

At exactly 2 m, the EP-ZQ80 remains within standard industrial ceiling clearances and is compatible with pharmaceutical clean-room environments where overhead service runs and air handling systems often restrict available height.

EP-ZQ80 injection blow molding machine 80 tonne European style IBM alternative

Internationally Sourced Components

The EP-ZQ80 shares the same international supply chain as the full ZQ series. Dual hydraulic circuits require precision sealing components — HALLITE O-rings and seal rings from England are specified for both circuits. Festo air valves from Germany and Gefran electronic rulers from Italy deliver consistent measurement and actuation performance across the higher-power configuration.

NO. Componente Fornitore Origine
1 Computer Hongxun Taiwan
2 Azionamento servo della pompa dell'olio Hongxun Taiwan
3 Servomotore Fisi Italia
4 Pompa dell'olio Ekor Germania
5 Valvola idraulica Ricerca sul petrolio Taiwan
6 Motore a cinque stelle Staver (Haitiano) Cina
7 Righello elettronico Gefran Italia
8 Contattore CA Schneider Francia
9 Relè di riscaldamento YANMING Taiwan
10 Anello di tipo O HALLITE Inghilterra
11 Anello di tenuta HALLITE Inghilterra
12 Cambio di viaggio YANMING Taiwan
13 Interruttore pneumatico Schneider Francia
14 Tubo dell'olio ISR U.S.A.
15 Valvola dell'aria Festo Germania
16 Servomotore rotativo Huichuan Cina
17 Cartone PCS Mecano Cina

I fornitori dei componenti possono essere sostituiti con alternative equivalenti o superiori, a seconda della disponibilità, senza preavviso.

Material Compatibility and Target Industries

The EP-ZQ80 processes the same full range of thermoplastics as the ZQ40 and ZQ60, with the increased injection weight particularly beneficial for HDPE and PP containers in the 250 to 2000 ml range. Its high cavity count at smaller volumes makes it a natural fit for contract manufacturers producing multiple SKUs on a single machine.

Materiali lavorabili

HDPE
LDPE
PP
PS
ABS
EVA
PCTG
PLA (Bio)
💊

Farmaceutico

High-cavity vial lines, oral liquid bottles, tablet containers, wide-mouth jars

🪴

Personal Care

Shampoo, conditioner, body lotion, hand wash bottles in high volumes

🍽️

Food and Supplements

Protein powder jars, edible oil bottles, sports nutrition, condiment containers

🧪

Chemical and Industrial

Cleaning products, agrochemical containers, laboratory reagent bottles

Mold Design for the EP-ZQ80

The wider 800 x 400 mm platen of the EP-ZQ80 enables multi-cavity mold layouts that are not achievable on smaller machines in the ZQ series. Injection mold bodies are machined from 4Cr13 stainless or imported S136 alloy steel. Blow mold bodies are available in magnesium-aluminium alloy for improved thermal performance at high cycle rates.

blow mold tooling for EP-ZQ80 80-tonne IBM machine
injection mold for EP-ZQ80 high cavity IBM machine

20-Cavity Mold Layout at 10 ml

The 800 x 400 mm platen supports up to 20 cavities at 10 ml — the highest count in the ZQ series at this volume — making the EP-ZQ80 the most productive option for pharmaceutical vial production within the 80-tonne class.

Optimised Hot Runner for 4+N Zones

The 4+N barrel zone configuration provides finer melt temperature control across a wider range of materials, reducing thermal variation between cavities and improving weight consistency across all 20 positions.

Zero Scrap at Full Cavity Count

The injection blow process produces no gate flash or parting-line waste at any cavity count. At 20 cavities running HDPE pharmaceutical vials, material savings versus extrusion blow molding are significant on a per-thousand-unit basis.

Production Line Integration

The EP-ZQ80 is suited to high-throughput production lines where downstream filling, inspection and packing must match the machine output rate at 20 cavities. Ever Power offers complete turnkey line configuration advice including conveyor speed matching, inspection machine throughput and packing machine selection.

EP-ZQ80 production line components and flow
auxiliary equipment recommended for EP-ZQ80 IBM machine
Compressore d'aria a vite
Compressore d'aria
Regolatore di temperatura dello stampo
Chiller
Macchina per l'imballaggio
Macchina per l'ispezione visiva delle bottiglie
Caricatore automatico

Technical Questions — EP-ZQ80

How does the EP-ZQ80 compare to the Jomar IBM85S in injection weight and clamping force?
The EP-ZQ80 provides 800 kN injection clamping force versus 680 kN for the Jomar IBM85S — approximately 18% higher. Injection weight is 466 g versus 300 g for the IBM85S, a difference of 55%. Both machines use a 55 mm screw diameter. The EP-ZQ80 also introduces a standard high-precision angle divider and dual hydraulic system not present in the smaller ZQ models.
What materials can the EP-ZQ80 process?
The EP-ZQ80 processes HDPE, LDPE, PP, PS, ABS, EVA, PCTG and bio-based PLA. Its higher injection weight of 466 g makes it particularly well-suited to HDPE and PP containers in the 250 to 2000 ml range, while the 4+N barrel zone configuration provides improved melt temperature control for engineering polymers.
What cavity counts does the EP-ZQ80 support?
The EP-ZQ80 supports up to 20 cavities at 10 ml, 18 at 30 ml, 14 at 60 ml, 12 at 100 ml, 8 at 250 ml, 5 to 6 at 500 ml and 3 to 4 at 1000 ml. These are the highest cavity counts available in the 80-tonne class of the ZQ range.
Is the EP-ZQ80 CE certified?
Yes. The EP-ZQ80 is CE marked in conformity with applicable European machinery safety and EMC directives. CE documentation is supplied with the machine and is available in advance on request for import compliance and procurement purposes.
What auxiliary equipment does the EP-ZQ80 require?
Due to its higher compressed air capacity of 0.8 m3/min, a screw air compressor is recommended over a standard piston compressor for the EP-ZQ80. A chiller, mold temperature controller and auto loader are standard ancillaries. High-output downstream equipment — a bottle visual inspection machine rated for 20-cavity throughput and a matched packing machine — should be sized accordingly. Ever Power provides complete line proposals on request.

Other IBM Machines in the EP-ZQ Series

Exploring alternatives to the Jomar IBM85S?

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