Deskripsi
European-Style Injection Blow Molding — 80 Tonne Class
High-Output IBM Machine with Precision Angle Divider and Dual Hydraulic System
The EP-ZQ80 sits in the same tonnage class as the Jomar IBM85S — cited here only to assist buyers in comparing specifications — with a 55 mm screw, 800 kN clamping force and up to 20 cavities at 10 ml for high-volume bottle production.
EP-ZQ80 vs Jomar IBM85S — Specification Comparison
The Jomar IBM85S is a well-known 80-tonne class machine used widely in pharmaceutical and personal care packaging. The EP-ZQ80 is an independently engineered alternative in the same capacity class. The table below compares published specifications side by side. Jomar IBM85S data is sourced from publicly available materials. Jomar is referenced solely to assist buyers in equipment selection and is not affiliated with Ever Power.
| Parameter | Jomar IBM85S | Ever Power EP-ZQ80 |
|---|---|---|
| Gaya Penjepitan Injeksi | 680 kN | 800 kN |
| Diameter Sekrup | 55 mm | 55 mm |
| Berat Injeksi | 300 g | 466 g |
| Maksimum Rongga Gigi — 10 ml | — | 20 |
| Max Cavities — 100 ml | — | 12 |
| Dimensi Mesin (P x L x T) | 3.33 x 1.94 x 3.41 m | 4.5 x 1.6 x 2 m |
| Siklus Kering | — | 4 detik |
| Daya Total | — | 55 kW |
Jomar IBM85S reference figures sourced from publicly available specification data. Jomar is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
EP-ZQ80 Full Technical Specifications
The EP-ZQ80 is the first model in the Ever Power ZQ series to feature a standard high-precision angle divider, enabling synchronised mold-open and turret-lift operation for improved cycle stability at higher cavity counts. With a single 55 mm screw and 466 g injection weight it handles larger preforms, and with 800 kN injection clamping force it delivers the highest output in its tonnage class. Explore the wider range at the Gambaran umum mesin IBM.
Sistem Injeksi
| Parameter | Satuan | EP-ZQ80 |
|---|---|---|
| Diameter Sekrup | mm | 55 |
| Rasio Panjang/Kedalaman Sekrup | — | 22:1 |
| Berat Injeksi | G | 466 |
| Daya Pemanas | kW | 11 |
| Jumlah Zona Barel | — | 4+N |
| Langkah Injeksi | mm | 180 |
Sistem Penjepit
| Parameter | Satuan | EP-ZQ80 |
|---|---|---|
| Gaya Penjepitan Injeksi | kN | 800 |
| Langkah Pembukaan Injeksi | mm | 140 |
| Gaya Jepit Tiup | kN | 120 |
| Pukulan Pembuka | mm | 140 |
| Tinggi Angkat Meja Putar | mm | 70 |
Cetakan
| Parameter | Satuan | EP-ZQ80 |
|---|---|---|
| Ukuran Pelat Maksimum (P x L) | mm | 800 x 400 |
| Ketebalan Cetakan | mm | 280 |
| Diameter Botol Maksimum | mm | 120 |
| Tinggi Botol Maksimum | mm | 220 |
| Volume Botol Maksimum | ml | 1 sampai 2000 |
| Gerakan Mengupas | mm | 230 |
Sistem Hidrolik dan Utilitas
| Parameter | Satuan | EP-ZQ80 |
|---|---|---|
| Tekanan Hidraulik | MPa | 14 |
| Tenaga Motor | kW | 18.5 + 18.5 |
| Siklus Kering | S | 4 |
| Daya Total | kW | 55 |
| Rasio Daya Operasi | % | 52 hingga 70 |
| Tekanan Udara Minimum | MPa | 0.8 to 1.2 |
| Kapasitas Udara Terkompresi | m3/menit | 0.8 |
| Aliran Air Pendingin | m3/jam | 4 |
| Tekanan Air Pendingin | MPa | 0,3 hingga 0,4 |
| Dimensi Mesin (P x L x T) | M | 4.5 x 1.6 x 2 |
| Berat Bersih | ton | 10 |
Parameter hanya untuk referensi. Ever Power berhak untuk mengubah spesifikasi tanpa pemberitahuan sebelumnya.
Kapasitas Rongga per Volume Botol
The EP-ZQ80 delivers the highest cavity counts in its class across all volume sizes. At 60 ml it runs 14 cavities per cycle, ideal for high-volume personal care and healthcare bottle lines. At 500 ml it supports 5 to 6 cavities, well-suited to cleaning agent and conditioner bottle production.
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Maksimum Rongga | 20 | 18 | 14 | 12 | 8 | 5-6 | 3-4 |
Hanya sebagai referensi. Jumlah rongga sebenarnya bergantung pada desain cetakan dan geometri botol.
Engineering Features of the EP-ZQ80
High-Precision Angle Divider
The EP-ZQ80 introduces the high-precision angle divider as a standard feature from this tonnage class upwards. It synchronises mold-open and turret-lift actions to the same precise moment, eliminating mechanical lag and improving dimensional consistency across high cavity counts.
Standard Dual Hydraulic System
From the ZQ80 onwards, dual hydraulic circuits are standard equipment. Each circuit operates independently, allowing simultaneous actions and improving overall cycle efficiency. This design reduces energy consumption by 20 to 30% compared with single-circuit machines in the same class.
800 kN Clamping — 18% Above IBM85S Class
At 800 kN the EP-ZQ80 provides approximately 18% more injection clamping force than the 680 kN of the Jomar IBM85S class. The higher clamping force supports larger preform footprints and tighter tolerances for wide-neck bottle formats.
466 g Injection Weight
At 466 g, the EP-ZQ80 injection weight is 55% higher than the 300 g of the IBM85S class, enabling heavier preforms for large-volume containers and wider bottle formats without the need to step up to a larger machine.
800 x 400 mm Platen — Wider Mold Area
The 800 x 400 mm max platen size accommodates wider mold layouts compared with the 600 x 390 mm of the ZQ60, enabling 20-cavity configurations at 10 ml and 18-cavity at 30 ml for sustained high-output production.
2 m Machine Height — Clean Room Compatible
At exactly 2 m, the EP-ZQ80 remains within standard industrial ceiling clearances and is compatible with pharmaceutical clean-room environments where overhead service runs and air handling systems often restrict available height.
Internationally Sourced Components
The EP-ZQ80 shares the same international supply chain as the full ZQ series. Dual hydraulic circuits require precision sealing components — HALLITE O-rings and seal rings from England are specified for both circuits. Festo air valves from Germany and Gefran electronic rulers from Italy deliver consistent measurement and actuation performance across the higher-power configuration.
| TIDAK. | Komponen | Pemasok | Asal |
|---|---|---|---|
| 1 | Komputer | Hongxun | Taiwan |
| 2 | Penggerak Servo Pompa Oli | Hongxun | Taiwan |
| 3 | Motor Servo | Fisi | Italia |
| 4 | Pompa Oli | Ekor | Jerman |
| 5 | Katup Hidrolik | Penelitian Minyak | Taiwan |
| 6 | Motor Bintang Lima | Staver (orang Haiti) | Cina |
| 7 | Penggaris Elektronik | Gefran | Italia |
| 8 | Kontaktor AC | Schneider | Perancis |
| 9 | Relai Pemanas | YANMING | Taiwan |
| 10 | Cincin Tipe O | HALLITE | Inggris |
| 11 | Cincin Segel | HALLITE | Inggris |
| 12 | Sakelar Perjalanan | YANMING | Taiwan |
| 13 | Saklar Udara | Schneider | Perancis |
| 14 | Pipa Minyak | ISR | Amerika Serikat |
| 15 | Katup Udara | Festo | Jerman |
| 16 | Motor Putar Servo | Huichuan | Cina |
| 17 | Karton PCS | Mecano | Cina |
Pemasok komponen dapat diganti dengan alternatif yang setara atau lebih unggul tergantung ketersediaan tanpa pemberitahuan sebelumnya.
Material Compatibility and Target Industries
The EP-ZQ80 processes the same full range of thermoplastics as the ZQ40 and ZQ60, with the increased injection weight particularly beneficial for HDPE and PP containers in the 250 to 2000 ml range. Its high cavity count at smaller volumes makes it a natural fit for contract manufacturers producing multiple SKUs on a single machine.
Bahan yang Dapat Diproses
LDPE
PP
PS
ABS
EVA
PCTG
PLA (Bio)
Farmasi
High-cavity vial lines, oral liquid bottles, tablet containers, wide-mouth jars
Personal Care
Shampoo, conditioner, body lotion, hand wash bottles in high volumes
Food and Supplements
Protein powder jars, edible oil bottles, sports nutrition, condiment containers
Chemical and Industrial
Cleaning products, agrochemical containers, laboratory reagent bottles
Mold Design for the EP-ZQ80
The wider 800 x 400 mm platen of the EP-ZQ80 enables multi-cavity mold layouts that are not achievable on smaller machines in the ZQ series. Injection mold bodies are machined from 4Cr13 stainless or imported S136 alloy steel. Blow mold bodies are available in magnesium-aluminium alloy for improved thermal performance at high cycle rates.
20-Cavity Mold Layout at 10 ml
The 800 x 400 mm platen supports up to 20 cavities at 10 ml — the highest count in the ZQ series at this volume — making the EP-ZQ80 the most productive option for pharmaceutical vial production within the 80-tonne class.
Optimised Hot Runner for 4+N Zones
The 4+N barrel zone configuration provides finer melt temperature control across a wider range of materials, reducing thermal variation between cavities and improving weight consistency across all 20 positions.
Zero Scrap at Full Cavity Count
The injection blow process produces no gate flash or parting-line waste at any cavity count. At 20 cavities running HDPE pharmaceutical vials, material savings versus extrusion blow molding are significant on a per-thousand-unit basis.
Integrasi Lini Produksi
The EP-ZQ80 is suited to high-throughput production lines where downstream filling, inspection and packing must match the machine output rate at 20 cavities. Ever Power offers complete turnkey line configuration advice including conveyor speed matching, inspection machine throughput and packing machine selection.
Kompresor Udara
Pengontrol Suhu Cetakan
Pendingin
Mesin Pengemas
Mesin Inspeksi Visual Botol
Pemuat Otomatis
Technical Questions — EP-ZQ80
Other IBM Machines in the EP-ZQ Series
Exploring alternatives to the Jomar IBM85S?
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