Deskripsi
EP-HGY150-V4 4-Station One-Step Injection Stretch Blow Molding Machine Overview
Itu EP-HGY150-V4 is a production-proven 4-station one-step injection stretch blow molding machine delivering a practical balance of performance, versatility, and total cost of ownership for mid-scale container manufacturing. Built on a 3 servo pump system architecture with optional dual servo motor mold clamping upgrade, this machine is one of the most widely adopted ISBM platforms for pharmaceutical packaging, food containers, daily chemical, and health supplement bottle production.
The 4-station layout provides dedicated zones for injection molding, temperature conditioning, stretch blow molding, and bottle take-out — allowing each process stage to be independently optimized without compromising cycle time. The dedicated temperature conditioning station is especially beneficial for containers with demanding wall thickness distributions or precise neck finish tolerances.
With direct ASB-12M mould compatibility, existing tooling from Japanese-format production lines can be reused immediately — reducing conversion cost and startup time. The machine handles PET and PETG materials across a screw diameter range of 40–60mm, supports up to 8 rongga per cycle, and produces containers from 20ml to 2,500ml. Discover how this model compares on our Gambaran umum mesin ISBM.
| Parameter | Spesifikasi |
|---|---|
| Model | EP-HGY150-V4 |
| Stasiun | 4 Stasiun |
| Bahan yang Berlaku | PET / PETG |
| Sistem Penggerak | Sistem pompa servo 3 set |
| Maksimum Rongga | 1–8 |
| Volume Botol Maksimum | 2,500 ml |
| Berat Mesin | 6 T |
| Daya Total | 53.2 KW |
| Mould Compatibility | Japanese ASB-12M |
4-Station Process Architecture
The 4-station turntable is driven by a Japan Yaskawa servo motor with Taiwan TSUNTIEN reducer. YUKEN hydraulic control valves (Taiwan) govern the injection and blow clamping systems. The dedicated temperature conditioning station allows precise preform thermal profiling — critical for consistent wall thickness distribution across all cavity positions.
Performance Features & Engineering Highlights
ASB-12M Mould Compatibility
Direct mechanical compatibility with the widely adopted Japanese ASB-12M mould format lets manufacturers reuse existing tooling investments immediately — eliminating the cost of new mould sets and significantly shortening production startup timelines.
3-Set Servo Pump System
Three independent servo pumps deliver precise hydraulic flow on demand — consuming power only when motion is required, not continuously. This reduces energy consumption and heat generation, extending hydraulic seal and oil life.
Nano Far-Infrared Heating Ring
The screw and barrel use a 10KW nano far-infrared energy-saving heating ring providing more uniform heat distribution than conventional ceramic band heaters — resulting in more consistent melt quality and reduced temperature overshoot during startup.
Italian-Import Hydraulic Tubing
All hydraulic lines use Italian-sourced high-pressure tubing with superior burst pressure ratings and vibration fatigue resistance — extending service intervals and reducing oil contamination risk in food and pharma-adjacent environments.
Flexible Mold Clamping Options
The blow station supports either hydraulic cylinder clamping or upgraded dual servo motor mold clamping — both with high-pressure compensation. Operators can specify their preferred architecture at order to match production speed and precision requirements.
Integrated Temperature Control
An integrated control box manages temperature across all heated zones with high-accuracy PID setpoint control and simple HMI operation. YUKEN hydraulic control valves provide consistent, responsive actuation for the injection and blow clamping systems.
Complete Technical Specifications — EP-HGY150-V4
| Parameter | Spesifikasi |
|---|---|
| Nama Mesin | Mesin Cetak Tiup Peregangan Injeksi Satu Langkah (4 Stasiun) |
| Model | EP-HGY150-V4 |
| Bahan yang Berlaku | PET / PETG |
| Opsi Diameter Sekrup | 40 / 50 / 55 / 60 mm |
| Volume Injeksi Teoritis | 188 / 310 / 380 / 480 cm³ |
| Kecepatan Putaran Sekrup | 270 / 180 / 150 / 150–220 RPM |
| Gaya Penjepitan Injeksi | 150 KN |
| Gaya Jepit Tiup | 200 KN (single side) |
| Langkah Cetakan Atas | 250 mm |
| Lower Mold Stroke | 205 mm |
| TEMP. Mengatur Stroke Inti | 250 mm |
| TEMP. Mengatur Langkah Laras | 230 mm |
| Pukulan Keluar | 170 mm |
| Pukulan Inti Tiup | 250 mm |
| Cetakan Tiup Langkah | 75 + 75 mm |
| Tenaga Motor | 43.2 KW |
| Daya Pemanas | 10 KW |
| Total Daya Mesin | 53.2 KW |
| Tekanan Udara Tiup | 2,0 – 3,5 MPa |
| Tekanan Air Pendingin | 0,4 – 0,6 MPa |
| Tekanan Air Pendingin Oli Mesin | 0,3 – 0,4 MPa |
| Suhu Air Pendingin Oli Mesin | 20 – 25 °C |
| Volume Tangki Minyak | 300 liter |
| Voltase | 370 – 400 V |
| Ukuran Mesin (P×L×T) | 4200 × 1400 × 2900 mm |
| Berat Mesin | 6 T |
| Mould Compatibility | Japanese ASB-12M |
Producible Bottle Specifications by Cavity Count
| Rongga | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| Diameter Botol (mm) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Tinggi Botol (mm) | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| Diameter Leher (mm) | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Volume Maksimum (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Berat Maksimum (g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Industry Applications & Bottle Types
The EP-HGY150-V4’s broad cavity range and 2,500ml maximum bottle volume give this machine exceptional versatility across packaging sectors:
Daily Chemical & Personal Care
Shampoo, conditioner, body wash, and hand sanitizer bottles with consistent wall thickness for label-wrap and pump-fitment. The dedicated temperature conditioning station enables precise preform profiling for shoulder-heavy or base-heavy geometry.
Food & Beverage Wide-Mouth Containers
Wide-mouth food containers, sauce bottles, honey jars, and condiment packaging benefiting from ISBM’s superior oxygen barrier properties — extending product shelf life without additional barrier coatings.
Pharmaceutical Solid Dose Packaging
Tablet and capsule bottles with zero-contact production cycle and high-precision neck dimensions ensuring consistent fitment with child-resistant and tamper-evident closure systems.
Health Supplements & Nutraceuticals
Vitamin, mineral, and protein supplement containers in 250ml–2,500ml sizes. ISBM produces excellent UV barrier performance when combined with coloured or additive-treated PET resin, protecting light-sensitive formulations.
Mould Engineering & ASB-12M Tooling
The EP-HGY150-V4’s ASB-12M mould compatibility lets manufacturers carry over existing tooling directly. The machine’s injection station platen dimensions, tie-bar spacing, and blow station geometry are engineered to accept ASB-12M standard mould bases. Custom cavity inserts for alternative bottle profiles can be machined to fit the same mould base — minimising tooling costs when introducing new bottle SKUs.
Mengapa Memilih Ever Power untuk Mesin ISBM Anda?
Dengan lebih dari 20 tahun fokus pada penelitian, manufaktur, dan penyebaran global. Sebagai salah satu mesin cetak tiup peregangan injeksi satu langkah (ISBM), Ever Power telah membangun salah satu lini produk ISBM terlengkap dan teruji yang tersedia. Filosofi teknik kami berpusat pada empat pilar yang membedakan mesin kami dari alternatif lain di pasaran:
Kepemilikan Rantai Pasokan Penuh
Ever Power mengoperasikan rantai pasokan internal yang lengkap untuk produksi mesin ISBM — mulai dari integrasi sistem servo dan perakitan hidrolik hingga pembuatan perkakas cetakan dan pengujian mesin akhir. Integrasi vertikal ini menghilangkan risiko kualitas perakitan pihak ketiga dan memungkinkan waktu tunggu yang lebih cepat serta dukungan purna jual yang responsif.
Portofolio Paten Nasional
Pengalaman kami selama lebih dari 20 tahun dalam pengembangan ISBM telah menghasilkan berbagai paten yang diakui secara nasional yang mencakup integrasi kontrol servo, teknologi pemanasan hemat energi, dan sistem penjepitan cetakan servo ganda. Inovasi eksklusif ini diintegrasikan ke dalam setiap mesin yang kami produksi — memberikan pelanggan akses ke teknologi yang tidak tersedia di tempat lain.
Basis Pelanggan Global & Kepercayaan Merek
Mesin Ever Power digunakan dalam produksi di seluruh Eropa, Amerika Utara, Asia Tenggara, dan Amerika Selatan — dalam berbagai aplikasi mulai dari kemasan farmasi GMP hingga kosmetik mewah dan botol air berukuran besar. Pelanggan termasuk merek internasional ternama di bidang kosmetik, makanan, farmasi, dan perawatan pribadi yang memilih Ever Power karena keandalan dan dukungan jangka panjangnya.
Layanan Terpadu dari Mesin hingga Cetakan
Mulai dari penilaian kelayakan aplikasi awal hingga desain cetakan, pengoperasian mesin, pelatihan operator, dan pasokan suku cadang berkelanjutan — Ever Power menyediakan dukungan siklus hidup proyek yang lengkap. Kemampuan manufaktur cetakan internal kami memastikan perkakas dirancang untuk bekerja secara optimal dengan mesin sejak hari pertama, alih-alih memerlukan uji coba berulang dengan pembuat perkakas pihak ketiga.
Fasilitas produksi kami seluas lebih dari 20.000 m² beroperasi di garis terdepan manufaktur mesin ISBM. Setiap unit menjalani pengujian penerimaan pabrik yang komprehensif — meliputi kalibrasi sumbu servo, verifikasi kontrol suhu, uji coba produksi cetakan, dan pengukuran dimensi keluaran — sebelum dikirim ke pelanggan kami di seluruh dunia. Pelajari lebih lanjut tentang kemampuan manufaktur Ever Power.
Customer Success Stories
Australia — Health Supplement Manufacturer
Nutraceuticals | 500ml & 1000ml PET protein supplement bottles, 6-cavity
“We were running an older two-step reheat machine that had constant reheating temperature variation causing high rejection rates on coloured PET bottles. The EP-HGY150-V4 resolved both issues — the one-step process eliminates reheat inconsistency entirely. We’re now producing 6 bottles per cycle with rejection rates under 0.5%.”
★★★★★
Netherlands — Personal Care Packaging
Daily Chemical | 300ml shampoo and body wash bottles with pump-neck fitment, 5-cavity
“The ASB-12M mould compatibility meant we could convert our existing tooling investment onto the EP-HGY150-V4 in less than two weeks. The dedicated temperature conditioning station on the 4-station layout made an immediate difference to wall thickness uniformity.”
★★★★★
Canada — Food Processing
Food & Condiments | Wide-mouth 250ml honey jars and sauce bottles, 4-cavity
“The EP-HGY150-V4 produces our 83mm neck honey jar at 1 cavity without any sealing issues. Switching to PET from glass has reduced our logistics costs by over 30%. The wide-mouth capability was the key deciding factor in our machine selection.”
★★★★☆
Colombia — Pharmaceutical Distributor
Pharmaceuticals | 100ml & 250ml tablet bottles for domestic OTC brands, 6-cavity
“The EP-HGY150-V4 gave us the output capacity we needed while keeping power consumption within our factory’s available utility allocation. The integrated temperature control system was straightforward for our operators to learn and run from day one.”
★★★★★
Frequently Asked Questions — EP-HGY150-V4
What is the difference between the EP-HGY150-V4 and the EP-HGY150-V4-EV?
The EP-HGY150-V4 uses a 3-set servo pump hydraulic system, while the EP-HGY150-V4-EV replaces this with 10 full servo motor systems across every motion axis. The EV version offers higher motion precision, faster cycle repeatability, and further energy reduction. The V4 is the cost-optimised choice for mid-scale production; the V4-EV is recommended for GMP pharmaceutical certification or highest-precision bottle geometry.
Can the EP-HGY150-V4 produce bottles with handle features?
The standard ISBM process requires near-rotationally symmetric bottle profiles for blow mold closing. Handles can be added via post-mold handle attachment systems operating in-line with the bottle take-out conveyor. Moulded grip panels, ribbing, and surface textures are fully achievable within the blow mold configuration.
What is the screw change procedure and how long does it take?
The machine supports 40, 50, 55, and 60mm screw diameters. A full screw change by a trained operator typically requires 2–4 hours including purging and warm-up time. Replacement screws and barrels for all four diameter options are available as spare parts. Contact our technical team for screw selection guidance.
How does the EP-HGY150-V4 handle colour changes between production runs?
Colour changes require a purge sequence using the material currently in the barrel followed by introduction of the new colour masterbatch. The 300L oil tank and dedicated cooling circuit maintain thermal stability during colour change downtime. The integrated temperature control system’s quick-response PID controllers help re-establish stable melt conditions rapidly after purging.
Is this machine suitable for producing champagne-base or petaloid-base bottles?
Yes. The blow mold design accommodates flat bases, petaloid bases (common in carbonated beverage containers), and champagne-style punt bases. The 250mm blow core stroke provides sufficient depth for complex base geometry. Base insert designs can be changed independently of the main cavity for multiple base profile options within the same mould frame.
Scale Your Packaging Production with the EP-HGY150-V4
Whether you’re converting from a two-step reheat system, upgrading ageing Japanese-format ISBM equipment, or establishing a new in-house bottle production line — the EP-HGY150-V4 delivers the versatility, reliability, and ASB-12M mould compatibility you need. Our applications engineering team provides full production feasibility assessment and installation support worldwide.
