Deskripsi
European-Style Injection Blow Molding — 80 Tonne Class
High-Output IBM Machine with Single-Screw Simplicity in the SUMA 85iB Class
The EP-ZQ80 is an independently engineered machine in the same tonnage class as the SUMA 85iB — cited here only to assist buyers in comparing specifications — delivering 800 kN clamping, 466 g injection weight and 20 cavities at 10 ml from a single 55 mm screw.
EP-ZQ80 vs SUMA 85iB — Specification Comparison
The SUMA 85iB is a recognised 80-tonne class machine from Taiwan. The EP-ZQ80 is an independently engineered alternative. SUMA 85iB figures are sourced from publicly available specification data. SUMA is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.
| Parameter | SUMA 85iB | Ever Power EP-ZQ80 |
|---|---|---|
| Gaya Penjepitan Injeksi | 720 kN | 800 kN |
| Diameter Sekrup | 50/60 mm (dual) | 55 mm (single) |
| Berat Injeksi | 333/480 g | 466 g |
| Ukuran Cetakan (P x L) | 700 x 400 mm | 800 x 400 mm |
| Ukuran Mesin (P x L x T) | 4.5 x 2 x 2.6 m | 4.5 x 1.6 x 2 m |
| Maksimum Rongga Gigi — 10 ml | — | 20 |
| Siklus Kering | — | 4 detik |
| Daya Total | — | 55 kW |
SUMA 85iB reference figures sourced from publicly available specification data. SUMA is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
EP-ZQ80 Full Technical Specifications
From the ZQ80 class upwards, the high-precision angle divider and dual hydraulic system are standard. The single 55 mm screw eliminates the dual-screw changeovers required on the SUMA 85iB class and delivers 466 g injection weight across all bottle volumes. View the full range at the Gambaran umum mesin IBM.
Sistem Injeksi
| Parameter | Satuan | Nilai |
|---|---|---|
| Diameter Sekrup | mm | 55 |
| Rasio Panjang/Kedalaman Sekrup | — | 22:1 |
| Berat Injeksi | G | 466 |
| Daya Pemanas | kW | 11 |
| Jumlah Zona Barel | — | 4+N |
| Langkah Injeksi | mm | 180 |
Sistem Penjepit
| Parameter | Satuan | Nilai |
|---|---|---|
| Gaya Penjepitan Injeksi | kN | 800 |
| Langkah Pembukaan Injeksi | mm | 140 |
| Gaya Jepit Tiup | kN | 120 |
| Pukulan Pembuka | mm | 140 |
| Tinggi Angkat Meja Putar | mm | 70 |
Cetakan
| Parameter | Satuan | Nilai |
|---|---|---|
| Ukuran Pelat Maksimum (P x L) | mm | 800 x 400 |
| Ketebalan Cetakan | mm | 280 |
| Diameter Botol Maksimum | mm | 120 |
| Tinggi Botol Maksimum | mm | 220 |
| Volume Botol Maksimum | ml | 1 sampai 2000 |
| Gerakan Mengupas | mm | 230 |
Sistem Hidrolik dan Utilitas
| Parameter | Satuan | Nilai |
|---|---|---|
| Tekanan Hidraulik | MPa | 14 |
| Tenaga Motor | kW | 18.5 + 18.5 |
| Siklus Kering | S | 4 |
| Daya Total | kW | 55 |
| Rasio Daya Operasi | % | 52 hingga 70 |
| Tekanan Udara Minimum | MPa | 0.8 to 1.2 |
| Kapasitas Udara Terkompresi | m3/menit | 0.8 |
| Aliran Air Pendingin | m3/jam | 4 |
| Tekanan Air Pendingin | MPa | 0,3 hingga 0,4 |
| Dimensi Mesin (P x L x T) | M | 4.5 x 1.6 x 2 |
| Berat Bersih | ton | 10 |
Parameter hanya untuk referensi. Ever Power berhak untuk mengubah spesifikasi tanpa pemberitahuan sebelumnya.
Kapasitas Rongga per Volume Botol
The EP-ZQ80 reaches 20 cavities at 10 ml and 12 at 100 ml. The 800 x 400 mm platen — 100 mm wider than the SUMA 85iB class — enables a broader cavity layout that supports these counts within the standard mold design envelope.
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Maksimum Rongga | 20 | 18 | 14 | 12 | 8 | 5-6 | 3-4 |
Hanya sebagai referensi. Jumlah rongga sebenarnya bergantung pada desain cetakan dan geometri botol.
Engineering Features of the EP-ZQ80
Single 55 mm Screw — No Changeover Needed
The SUMA 85iB class uses a dual 50/60 mm screw configuration requiring a tool change when switching between bottle sizes. The EP-ZQ80 delivers 466 g from a single 55 mm screw across all supported volumes, eliminating changeover downtime and simplifying multi-SKU production scheduling.
800 kN vs 720 kN — 11% Higher Clamping
The EP-ZQ80 provides approximately 11% more injection clamping force than the SUMA 85iB class through its European-style pressurized clamping structure, enabling more stable preform filling at high cavity counts and supporting wider-neck bottle formats.
Narrower and Lower: 4.5 x 1.6 x 2 m
Despite the same 4.5 m length, the EP-ZQ80 is 0.4 m narrower and 0.6 m shorter than the SUMA 85iB class. This reduces floor area and height clearance requirements — a significant advantage for pharmaceutical clean rooms and standard-height facilities.
Wider Platen: 800 x 400 mm vs 700 x 400 mm
The 100 mm additional platen width versus the SUMA 85iB class enables wider horizontal cavity layouts and supports 20-cavity configurations at 10 ml that may be constrained on the narrower SUMA tooling footprint.
Standard High-Precision Angle Divider
The angle divider synchronises mold-open and turret-lift throughout every cycle, eliminating positional drift at sustained 20-cavity production rates and maintaining gram-weight consistency across all positions.
Dual Hydraulic Circuits — Energy Efficient
Two independent hydraulic circuits power injection-clamping and blow-clamping separately, reducing the duty cycle of each motor. Operating power runs at 52 to 70% of the 55 kW installed capacity under standard production conditions.
Komponen Utama dan Asal Pemasok
The EP-ZQ80 dual hydraulic circuit demands precision sealing. HALLITE O-rings and seal rings from England are specified for both circuits. Festo air valves from Germany manage blowing air across 20 cavities. Gefran position sensors from Italy support the high-precision angle divider operation.
| TIDAK. | Komponen | Pemasok | Asal |
|---|---|---|---|
| 1 | Komputer | Hongxun | Taiwan |
| 2 | Penggerak Servo Pompa Oli | Hongxun | Taiwan |
| 3 | Motor Servo | Fisi | Italia |
| 4 | Pompa Oli | Ekor | Jerman |
| 5 | Katup Hidrolik | Penelitian Minyak | Taiwan |
| 6 | Motor Bintang Lima | Staver (orang Haiti) | Cina |
| 7 | Penggaris Elektronik | Gefran | Italia |
| 8 | Kontaktor AC | Schneider | Perancis |
| 9 | Relai Pemanas | YANMING | Taiwan |
| 10 | Cincin Tipe O | HALLITE | Inggris |
| 11 | Cincin Segel | HALLITE | Inggris |
| 12 | Sakelar Perjalanan | YANMING | Taiwan |
| 13 | Saklar Udara | Schneider | Perancis |
| 14 | Pipa Minyak | ISR | Amerika Serikat |
| 15 | Katup Udara | Festo | Jerman |
| 16 | Motor Putar Servo | Huichuan | Cina |
| 17 | Karton PCS | Mecano | Cina |
Pemasok komponen dapat diganti dengan alternatif yang setara atau lebih unggul tergantung ketersediaan tanpa pemberitahuan sebelumnya.
Material yang Kompatibel dan Aplikasi Industri
The EP-ZQ80 processes the full ZQ material range. The 466 g single-screw injection weight benefits HDPE and PP containers in the 250 to 2000 ml range. The 4+N barrel zone configuration supports consistent melt temperature across all supported materials.
Bahan yang Dapat Diproses
Farmasi
High-cavity vial lines, oral liquid bottles, tablet containers, wide-mouth supplement jars
Personal Care
High-volume shampoo, conditioner, body lotion and hand wash bottle production
Food and Supplements
Protein powder jars, edible oil bottles, sports nutrition, condiment containers
Chemical and Industrial
Cleaning products, agrochemical containers, laboratory reagent bottles
Mold Design for the EP-ZQ80
The 800 x 400 mm platen is 100 mm wider than the SUMA 85iB class, enabling wider mold layouts for 20-cavity configurations. Injection mold bodies are machined from 4Cr13 stainless or S136 alloy steel. Optional magnesium-aluminium blow mold bodies provide faster thermal cycling at high cavity rates.
100 mm Wider Platen Than SUMA 85iB
The 800 mm platen width versus 700 mm on the SUMA 85iB provides additional layout space for 20-cavity mold configurations and optimised spacing for larger neck formats.
4+N Zone Hot Runner
Four independently controlled barrel zones provide consistent melt temperature across all supported materials, reducing thermal variation between cavities and improving gram-weight consistency at 20-cavity output rates.
Zero Scrap — All Cavity Counts
No gate mark, no parting flash and no runner trim at any cavity count. At 20 cavities material savings versus extrusion blow molding are substantial across a full pharmaceutical production shift.
Integrasi Lini Produksi
The EP-ZQ80 suits high-throughput production lines requiring matched downstream capacity at 20 cavities. Ever Power provides complete turnkey line proposals including equipment sizing and installation support.
Technical Questions — EP-ZQ80
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