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Sustitución de la máquina de moldeo por inyección-soplado SUMA 85iB – EP-ZQ80

El EP-ZQ80 is a European-style injection blow molding machine in the same capacity class as the SUMA 85iB, delivering 800 kN injection clamping force, a single 55 mm screw, 466 g injection weight, standard high-precision angle divider and dual hydraulic system. An independently engineered 80-tonne IBM alternative with up to 20 cavities at 10 ml for high-volume pharmaceutical, personal care and food container production from 1 ml to 2000 ml.

Descripción

European-Style Injection Blow Molding — 80 Tonne Class

High-Output IBM Machine with Single-Screw Simplicity in the SUMA 85iB Class

The EP-ZQ80 is an independently engineered machine in the same tonnage class as the SUMA 85iB — cited here only to assist buyers in comparing specifications — delivering 800 kN clamping, 466 g injection weight and 20 cavities at 10 ml from a single 55 mm screw.

EP-ZQ80 vs SUMA 85iB — Specification Comparison

The SUMA 85iB is a recognised 80-tonne class machine from Taiwan. The EP-ZQ80 is an independently engineered alternative. SUMA 85iB figures are sourced from publicly available specification data. SUMA is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.

Parámetro SUMA 85iB Ever Power EP-ZQ80
Fuerza de sujeción por inyección 720 kN 800 kN
Diámetro del tornillo 50/60 mm (dual) 55 mm (single)
Peso de inyección 333/480 g 466 g
Tamaño del molde (largo x ancho) 700 x 400 mm 800 x 400 mm
Dimensiones de la máquina (largo x ancho x alto) 4.5 x 2 x 2.6 m 4.5 x 1.6 x 2 m
Máximo de caries: 10 ml 20
Ciclo seco 4 s
Potencia total 55 kW

SUMA 85iB reference figures sourced from publicly available specification data. SUMA is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

EP-ZQ80 Full Technical Specifications

From the ZQ80 class upwards, the high-precision angle divider and dual hydraulic system are standard. The single 55 mm screw eliminates the dual-screw changeovers required on the SUMA 85iB class and delivers 466 g injection weight across all bottle volumes. View the full range at the Descripción general de las máquinas IBM.

Sistema de inyección

Parámetro Unidad Valor
Diámetro del tornillo mm 55
Relación L/D del tornillo 22:1
Peso de inyección gramo 466
Potencia de calentamiento kW 11
Número de zonas de barril 4+N
Accidente cerebrovascular por inyección mm 180

Sistema de sujeción

Parámetro Unidad Valor
Fuerza de sujeción por inyección kN 800
Carrera de apertura de la inyección mm 140
Fuerza de sujeción por golpe kN 120
Golpe de apertura mm 140
Altura del elevador de mesa giratoria mm 70

Moho

Parámetro Unidad Valor
Tamaño máximo de la platina (largo x ancho) mm 800 x 400
Grosor del molde mm 280
Diámetro máximo de la botella mm 120
Altura máxima de la botella mm 220
Volumen máximo de la botella ml 1 to 2000
Trazo de desprendimiento mm 230

Sistema hidráulico y servicios auxiliares

Parámetro Unidad Valor
Presión hidráulica MPa 14
Potencia del motor kW 18.5 + 18.5
Ciclo seco s 4
Potencia total kW 55
Relación de potencia operativa % 52 a 70
Presión mínima del aire MPa 0.8 to 1.2
Capacidad de aire comprimido m³/min 0.8
Flujo de agua de refrigeración m³/h 4
Presión del agua de refrigeración MPa 0,3 a 0,4
Dimensiones de la máquina (largo x ancho x alto) metro 4.5 x 1.6 x 2
Peso neto tonelada 10

Los parámetros son solo de referencia. Ever Power se reserva el derecho de modificar las especificaciones sin previo aviso.

Salida de la cavidad por volumen de botella

The EP-ZQ80 reaches 20 cavities at 10 ml and 12 at 100 ml. The 800 x 400 mm platen — 100 mm wider than the SUMA 85iB class — enables a broader cavity layout that supports these counts within the standard mold design envelope.

Volumen 10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
Caries máximas 20 18 14 12 8 5-6 3-4

Solo a título informativo. El número real de cavidades depende del diseño del molde y de la geometría de la botella.

pharmaceutical vials EP-ZQ80 SUMA 85iB IBM class alternative
personal care bottles EP-ZQ80 80 tonne IBM machine
health supplement containers injection blow molding EP-ZQ80

Engineering Features of the EP-ZQ80

Single 55 mm Screw — No Changeover Needed

The SUMA 85iB class uses a dual 50/60 mm screw configuration requiring a tool change when switching between bottle sizes. The EP-ZQ80 delivers 466 g from a single 55 mm screw across all supported volumes, eliminating changeover downtime and simplifying multi-SKU production scheduling.

800 kN vs 720 kN — 11% Higher Clamping

The EP-ZQ80 provides approximately 11% more injection clamping force than the SUMA 85iB class through its European-style pressurized clamping structure, enabling more stable preform filling at high cavity counts and supporting wider-neck bottle formats.

Narrower and Lower: 4.5 x 1.6 x 2 m

Despite the same 4.5 m length, the EP-ZQ80 is 0.4 m narrower and 0.6 m shorter than the SUMA 85iB class. This reduces floor area and height clearance requirements — a significant advantage for pharmaceutical clean rooms and standard-height facilities.

Wider Platen: 800 x 400 mm vs 700 x 400 mm

The 100 mm additional platen width versus the SUMA 85iB class enables wider horizontal cavity layouts and supports 20-cavity configurations at 10 ml that may be constrained on the narrower SUMA tooling footprint.

Standard High-Precision Angle Divider

The angle divider synchronises mold-open and turret-lift throughout every cycle, eliminating positional drift at sustained 20-cavity production rates and maintaining gram-weight consistency across all positions.

Dual Hydraulic Circuits — Energy Efficient

Two independent hydraulic circuits power injection-clamping and blow-clamping separately, reducing the duty cycle of each motor. Operating power runs at 52 to 70% of the 55 kW installed capacity under standard production conditions.

EP-ZQ80 European-style 80-tonne IBM machine SUMA 85iB class alternative

Key Components and Supplier Origins

The EP-ZQ80 dual hydraulic circuit demands precision sealing. HALLITE O-rings and seal rings from England are specified for both circuits. Festo air valves from Germany manage blowing air across 20 cavities. Gefran position sensors from Italy support the high-precision angle divider operation.

No. Componente Proveedor Origen
1 Computadora Hongxun Taiwán
2 Servocontrolador de la bomba de aceite Hongxun Taiwán
3 Servomotor Fisi Italia
4 Bomba de aceite Ekor Alemania
5 Válvula hidráulica Investigación petrolera Taiwán
6 Motor de cinco estrellas Staver (haitiano) Porcelana
7 Regla electrónica Gefran Italia
8 Contactor de CA Schneider Francia
9 Relé de calefacción YANMIN Taiwán
10 Anillo tipo O HALLITA Inglaterra
11 Anillo de sellado HALLITA Inglaterra
12 Interruptor de viaje YANMIN Taiwán
13 Interruptor de aire Schneider Francia
14 Oleoducto ISR EE.UU
15 Válvula de aire Festo Alemania
16 Motor rotativo servo Huichuan Porcelana
17 Caja de cartón PCS Mecano Porcelana

Los proveedores de componentes podrán ser sustituidos por alternativas equivalentes o superiores, según disponibilidad, sin previo aviso.

Materiales compatibles y aplicaciones industriales

The EP-ZQ80 processes the full ZQ material range. The 466 g single-screw injection weight benefits HDPE and PP containers in the 250 to 2000 ml range. The 4+N barrel zone configuration supports consistent melt temperature across all supported materials.

Materiales procesables

HDPELDPEPÁGINASPDABSEVAPCTGPLA (Bio)
💊

Farmacéutico

High-cavity vial lines, oral liquid bottles, tablet containers, wide-mouth supplement jars

🪴

Personal Care

High-volume shampoo, conditioner, body lotion and hand wash bottle production

🍽️

Food and Supplements

Protein powder jars, edible oil bottles, sports nutrition, condiment containers

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Chemical and Industrial

Cleaning products, agrochemical containers, laboratory reagent bottles

Mold Design for the EP-ZQ80

The 800 x 400 mm platen is 100 mm wider than the SUMA 85iB class, enabling wider mold layouts for 20-cavity configurations. Injection mold bodies are machined from 4Cr13 stainless or S136 alloy steel. Optional magnesium-aluminium blow mold bodies provide faster thermal cycling at high cavity rates.

blow mold tooling EP-ZQ80 SUMA 85iB IBM class
injection mold for EP-ZQ80 high cavity IBM machine

100 mm Wider Platen Than SUMA 85iB

The 800 mm platen width versus 700 mm on the SUMA 85iB provides additional layout space for 20-cavity mold configurations and optimised spacing for larger neck formats.

4+N Zone Hot Runner

Four independently controlled barrel zones provide consistent melt temperature across all supported materials, reducing thermal variation between cavities and improving gram-weight consistency at 20-cavity output rates.

Zero Scrap — All Cavity Counts

No gate mark, no parting flash and no runner trim at any cavity count. At 20 cavities material savings versus extrusion blow molding are substantial across a full pharmaceutical production shift.

Integración de la línea de producción

The EP-ZQ80 suits high-throughput production lines requiring matched downstream capacity at 20 cavities. Ever Power provides complete turnkey line proposals including equipment sizing and installation support.

EP-ZQ80 production line integration
auxiliary equipment for EP-ZQ80 IBM machine
Compresor de aire de tornilloCompresor de aireControlador de temperatura del moldeEnfriadorMáquina de embalajeMáquina de inspección visual de botellasCargador automático

Technical Questions — EP-ZQ80

How does the EP-ZQ80 single screw compare to the SUMA 85iB dual-screw setup?
The SUMA 85iB class uses a dual 50/60 mm screw configuration requiring tool changes when switching between bottle sizes. The EP-ZQ80 delivers 466 g injection weight from a single 55 mm screw across all volumes from 1 ml to 2000 ml — eliminating changeover downtime for multi-SKU production lines and simplifying machine operation.
What materials can the EP-ZQ80 process?
HDPE, LDPE, PP, PS, ABS, EVA, PCTG and bio-based PLA. The 466 g injection weight is particularly suited to HDPE and PP containers in the 250 to 2000 ml range, while the 4+N barrel zone configuration provides consistent melt temperature across the full material range.
What cavity counts does the EP-ZQ80 support?
Up to 20 cavities at 10 ml, 18 at 30 ml, 14 at 60 ml, 12 at 100 ml, 8 at 250 ml, 5 to 6 at 500 ml and 3 to 4 at 1000 ml — the highest counts in the 80-tonne ZQ class.
Is the EP-ZQ80 CE certified?
Yes. The EP-ZQ80 is CE marked, confirming conformity with applicable European machinery safety and EMC directives. CE documentation is supplied with the machine and available in advance on request for import and procurement compliance.
What auxiliary equipment is recommended for the EP-ZQ80?
A screw air compressor is recommended over a piston compressor at this output level due to the 0.8 m3/min compressed air requirement. A chiller, mold temperature controller and auto loader are core ancillaries. Downstream inspection and packing equipment should be rated for 20-cavity throughput. Ever Power provides complete turnkey line proposals on request.

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