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Replacement of AOKI AL-350LL-40 One-Step ISBM Machine — EP-HGYS280-V6

Он EP-HGYS280-V6 is a 6-station twin-screw full-servo one-step ISBM machine in the high-output narrow-neck class of the AOKI AL-350LL-40, delivering up to 16 cavities per cycle through a dual-injection-unit twin-screw configuration and full servo control across all stations. CE certified. Factory direct. AOKI is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

Описание

One-Step ISBM · AL-350LL-40 Class · Factory Direct

EP-HGYS280-V6 — One-Step ISBM Alternative to AOKI AL-350LL-40

A 6-station twin-screw full-servo one-step ISBM machine for the high-output narrow-neck segment — up to 16 cavities per cycle, secondary cooling station, GMP-ready zero-contact production in the AOKI AL-350LL-40 class.

EP-HGYS280-V6 vs AOKI AL-350LL-40 — Specification Comparison

AOKI AL-350LL-40 data sourced from MachineTools.com AOKI-350LL-40 product page and aokitech.co.jp AL Series product description. AL-350LL-40: 40 metric ton clamping (≈392 kN); narrow-neck containers up to 2 L; mass production machine. AOKI is cited solely to assist buyers in equipment comparison and is not affiliated with Ever Power.

Параметр AOKI AL-350LL-40 Ever Power EP-HGYS280-V6
Сила зажима при впрыске 40 t metric (≈392 kN)
Stations 4 6
Макс Кариес Up to 16 (twin-screw)
Диапазон громкости Up to 2 L (narrow neck) Narrow neck, up to 2 L
Drive System Hydraulic Full Servo (all axes)
Injection Configuration Single unit Twin-screw dual injection
Secondary Cooling Station No Yes (Station 5)
Соответствие требованиям GMP ✔ Pharma-Grade
Первичные смолы ПЭТ, ПП PET / PETG / PP / Tritan
CE Certification ✔ Сертификат CE

AOKI AL-350LL-40 reference figures sourced from publicly available machine listings and specifications. AOKI is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

EP-HGYS280-V6 Key Features

Twin-Screw Dual Injection — Up to 16 Cavities

Two independent injection units on the 6-station rotary table double available injection capacity per cycle versus single-unit machines — enabling up to 16 cavities for narrow-neck bottles in the ≤2 L range that the AL-350LL-40 targets.

6-Station Architecture with Secondary Cooling

The additional 5th station (secondary cooling) reduces per-cycle cooling time — enabling faster cycles for high-cavitation narrow-neck production. This is the key architectural advantage of 6-station over the AL-350LL-40’s 4-station design.

Full Servo — All Axes

Every station governed by independent closed-loop servo drives — GMP-ready zero-contact production with PLC batch traceability. The AL-350LL-40’s conventional hydraulic system cannot meet GMP documentation requirements.

Mass Production — Narrow Neck

Purpose-built for the same high-volume narrow-neck segment as the AL-350LL-40 — water bottles, pharmaceutical vials, cosmetic flacons, daily chemical containers up to 2 L at the highest per-shift output.

PET / PETG / PP / Tritan

Full narrow-neck resin range — PET for clarity, PP for moisture barrier, Tritan (BPA-free) for pharmaceutical and baby products, PETG for premium cosmetics.

Factory Direct · CE Certified

Sold from a 20,000 m² production facility. CE marked. Full FAT documentation and dedicated after-sales engineering support throughout machine service life.

EP-HGYS280-V6 one-step ISBM machine — AOKI AL-350LL-40 alternative

How the EP-HGYS280-V6 Works — 6-Station Twin-Screw One-Step ISBM

The EP-HGYS280-V6 is the highest-specification machine in the HGY family — a 6-station full-servo ISBM with a twin-screw dual-injection-unit configuration. Two independent injection units feed the same rotary table, enabling up to 16 cavities per cycle with enhanced preform quality from twin-screw plasticisation. This architecture directly addresses the high-output narrow-neck segment that the AOKI AL-350LL-40 targets.

6-Station Process Architecture
Station 1: Injection (Unit A)Station 2: Injection (Unit B)Station 3: ConditioningStation 4: Stretch BlowStation 5: Secondary CoolingStation 6: Take-Out
Twin-Screw Dual Injection

Two independent injection units operate simultaneously on the 6-station rotary table — doubling available injection capacity per cycle versus single-unit 4-station machines. Enables up to 16 cavities per cycle for narrow-neck bottles.

6-Station Full Servo Control

Every station governed by independent closed-loop servo drives — the conditioning, stretch-blow, secondary cooling, and take-out stations each servo-controlled for precision and repeatability. GMP-ready zero-contact production cycle.

Secondary Cooling Station

The additional 5th station (secondary cooling) reduces per-cycle cooling time — enabling faster cycle speeds for high-cavitation narrow-neck production. This is the architectural advantage of 6-station over 4-station design for small bottles.

Zero Waste — Zero Contact

Automatic servo take-out at station 6. No flash, no scrap, no human hand contact throughout the production cycle. PLC parameter logging for full batch traceability across all 16 cavity positions.

6
Stations
16
Max cavities
Twin-screw
Injection units

The EP-HGYS280-V6 is the highest-output one-step ISBM platform — serving the narrow-neck high-cavitation segment for water, pharmaceutical, cosmetic, and daily chemical production that demands maximum bottles-per-shift from a single machine investment.

W

Water & Beverage

High-output mineral water, juice, and soft drink bottles — 6-station twin-screw architecture delivers the highest bottles-per-shift in the narrow-neck ISBM segment.

P

Pharmaceutical GMP

Oral liquid vials, eye drops, nasal spray — 6-station full servo zero-contact production with PLC batch traceability for regulated pharmaceutical lines.

C

Cosmetics & Personal Care

High-output serum flacons, lotion bottles, toner containers — twin-screw injection delivers superior shot-weight consistency across all 16 cavity positions.

D

Ежедневная химия

Shampoo, hand wash, cleaning products — maximum per-shift output for high-volume daily chemical lines serving supermarket and private-label brands.

Б

Baby & Infant

BPA-free baby bottles in Tritan and PC — servo zero-contact cycle at maximum cavitation for high-volume infant product manufacturing.

F

Food & Condiments

Sauce, condiment, and food-grade narrow-neck containers — 6-station twin-screw enables food-grade production at per-shift volumes that exceed conventional 4-station capacity.

Часто задаваемые вопросы

How does the 6-station twin-screw configuration of the EP-HGYS280-V6 compare to the 4-station AOKI AL-350LL-40?
The AL-350LL-40 uses a conventional 4-station one-step layout with a single injection unit. The EP-HGYS280-V6 adds a 5th secondary cooling station and a 6th take-out station, plus a twin-screw dual injection configuration — enabling up to 16 cavities per cycle versus the AL-350LL-40’s single-unit cavitation limit, and adding a secondary cooling station for faster cycle times.
What is the maximum cavitation of the EP-HGYS280-V6?
Up to 16 cavities per cycle for narrow-neck bottle formats — the highest cavitation available in the Ever Power one-step ISBM range, and significantly higher than the single-injection-unit AL-350LL-40 format.
Does the EP-HGYS280-V6 support GMP pharmaceutical production?
Yes. Full servo zero-contact production cycle, PLC batch parameter traceability, and IQ/OQ/PQ documentation support are standard on the EP-HGYS280-V6 — satisfying GMP requirements that the AL-350LL-40’s conventional hydraulic system cannot meet.
What resins does the EP-HGYS280-V6 process?
PET, PETG, PP, and Tritan (BPA-free) — covering water, pharmaceutical, cosmetic, baby product, and daily chemical narrow-neck container production.
Does the EP-HGYS280-V6 carry CE certification?
Yes. CE marked with full technical documentation and FAT report provided with every machine shipment.

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