الوصف
EP-HGY150-V4-EV Full Servo 4-Station One-Step Injection Stretch Blow Molding Machine
ال EP-HGY150-V4-EV represents the pinnacle of precision and automation in the 4-station آلة ISBM class. Powered by 10 independent servo motor control systems (Inovance/MiRLE), every motion axis — from injection and turntable rotation to mold clamping, stretch blow, and take-out — is governed by closed-loop servo feedback. This eliminates the hydraulic circuit variability inherent in pump-driven machines, delivering cycle-to-cycle repeatability measured in fractions of a millimetre.
The EP-HGY150-V4-EV makes an uncompromising commitment to full electromechanical servo control throughout, satisfying the most stringent production quality standards including GMP pharmaceutical packaging certification, high-speed luxury cosmetic bottle production, and precision baby product manufacturing where material contamination is unacceptable.
This full servo آلة حقن القوالب بالنفخ والتمديد features nano far-infrared energy-saving heating, dual servo motor mold clamping with high-pressure compensation as standard, and direct ASB-12M mould compatibility. At 112.8KW total power and 7 tonnes, it is the most capable machine in the EP-HGY150 series. See how it fits your application on our ISBM machines page, or learn about Ever Power’s engineering background.
| المعلمة | مواصفة |
|---|---|
| نموذج | EP-HGY150-V4-EV |
| المحطات | محطة رباعية |
| Control Architecture | 10 Full Servo Motor Systems (Inovance / MiRLE) |
| المواد القابلة للتطبيق | PET / PETG |
| الحد الأقصى للتسوس | 1–8 |
| أقصى سعة للزجاجة | 2500 مل |
| وزن الآلة | 7 T |
| القوة الكاملة | 112.8 KW |
| GMP Compliance | Zero hand contact — GMP pharmaceutical packaging ready |
| Mould Compatibility | Japanese ASB-12M |
Fully Servo-Controlled 4-Station Process Architecture
Unlike hybrid servo-hydraulic machines, every station transition, clamping motion, and take-out movement is governed by servo motor feedback loops. The turntable is driven by a Japan Yaskawa servo motor with a Taiwan TSUNTIEN reducer — providing the rotational precision required for consistent station-to-station preform transfer alignment and eliminating mis-registration defects.
Full Servo ISBM Technology — Why It Matters
10-Axis Full Servo Architecture
Every motion axis — injection, plastication, mold closing, core movement, blow clamping, stretch rod, turntable indexing, and take-out — is individually servo-controlled. This eliminates cross-axis interference and enables fully overlapped motion profiles that compress cycle time while maintaining dimensional accuracy.
GMP Pharmaceutical Packaging Standard
The fully enclosed automated production cycle meets GMP requirements for zero human hand contact throughout bottle production. From preform injection through blow molding and automatic conveyor take-out, no manual intervention is required — making this machine directly suitable for pharmaceutical packaging lines requiring GMP certification documentation.
Nano Far-Infrared Energy-Saving Heating
The 10KW nano far-infrared heating ring achieves deeper material penetration, faster heat-up times, and more uniform circumferential temperature distribution than conventional ceramic band heaters — directly improving melt homogeneity, reducing startup waste, and maintaining tighter melt temperature windows for high-clarity PETG processing.
Dual Servo Motor Mold Clamping
Standard dual servo motors drive the blow station mold clamping mechanism with real-time clamping force monitoring and correction — eliminating the flash and parting-line leakage that hydraulic clamping systems can develop as seals wear. Mold opening and closing profiles are fully programmable.
ASB-12M Mould Direct Compatibility
Full mechanical compatibility with Japanese ASB-12M mould format is maintained. The 4-station injection and blow station interface dimensions match ASB-12M standard specifications, enabling direct mould installation without adaptation fixtures.
Inovance / MiRLE PLC Platform
Industrial-grade PLC control with recipe-based parameter storage enables fast mould changeover and batch-to-batch consistency documentation for quality management systems. All servo axes are coordinated through the central PLC for seamless multi-axis motion.
Complete Technical Specifications — EP-HGY150-V4-EV
| المعلمة | مواصفة |
|---|---|
| اسم الجهاز | ماكينة نفخ وتشكيل القوالب بالحقن بخطوة واحدة (4 محطات) |
| نموذج | EP-HGY150-V4-EV |
| المواد القابلة للتطبيق | PET / PETG |
| أنظمة المؤازرة | 10 sets (Inovance / WEICHI) |
| خيارات قطر البرغي | 40 / 50 / 55 مم |
| حجم الحقن النظري | 188 / 392 / 475 cm³ |
| سرعة دوران البرغي | 350 / 350 / 350 RPM |
| قوة تثبيت الحقن | 150 KN |
| قوة التثبيت بالنفخ | 200 KN (single side) |
| شوط القالب العلوي | 250 مم |
| شوط القالب السفلي | 205 mm |
| تنظيم درجة حرارة السكتة الدماغية الأساسية | 250 مم |
| درجة الحرارة. تنظيم شوط الأسطوانة | 230 مم |
| ضربة الإخراج | 170 mm |
| شوط القلب النفخي | 250 مم |
| ضربة قالب النفخ | 75 + 75 مم |
| قوة المحرك | 102.8 كيلوواط |
| الطاقة الحرارية | 10 KW |
| إجمالي قوة الآلة | 112.8 KW |
| ضغط هواء النفخ | 2.0 – 3.5 ميجا باسكال |
| ضغط ماء التبريد | 0.4 – 0.6 ميجا باسكال |
| ضغط ماء مبرد زيت الماكينة | 0.3 – 0.4 ميجا باسكال |
| درجة حرارة ماء مبرد زيت المحرك | 20 – 25 درجة مئوية |
| الجهد االكهربى | 370 – 400 فولت |
| حجم الجهاز (الطول × العرض × الارتفاع) | 5200 × 1800 × 3300 mm |
| وزن الآلة | 7 T |
| Mould Compatibility | Japanese ASB-12M |
Producible Container Dimensions by Cavity Count
| التسوس | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| قطر الزجاجة (مم) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| ارتفاع الزجاجة (مم) | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| قطر العنق (مم) | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| الحد الأقصى للحجم (مل) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| الحد الأقصى للوزن (غرام) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Target Industries & Premium Application Scenarios
The EP-HGY150-V4-EV is engineered for the most demanding packaging applications where precision, compliance, and appearance cannot be compromised:
Luxury Cosmetics & Skincare
High-end serum, essence, and toner bottles requiring exceptional optical clarity, precise wall thickness uniformity, and premium appearance. Full servo control produces PETG containers with optical clarity approaching glass — suitable for premium retail packaging.
GMP Pharmaceutical Packaging
Tablet bottles, liquid medicine, eye drops, and nasal spray containers requiring full GMP production documentation. Zero-contact cycle, servo repeatability, and recipe-based parameter storage make qualification testing straightforward.
Infant & Baby Products
PETG baby bottles, sippy cups, and feeding accessories where material purity and dimensional consistency directly affect product safety. Servo-controlled production eliminates process variability in bottle-to-teat fitment or cap sealing surfaces.
High-Appearance Specialty Containers
Containers for premium spirits, artisanal food, and craft goods where bottle aesthetics are central to brand positioning. Full servo control creates outstanding wall clarity, minimal haze, and exceptional surface definition on complex shoulder profiles.
Mould Engineering & ASB-12M Compatibility
Full mechanical and dimensional compatibility with the Japanese ASB-12M mould format is maintained, allowing manufacturers to carry over existing tooling investments. The injection and blow station interface dimensions match ASB-12M standard specifications — enabling direct mould installation without adaptation fixtures or machine platen modifications.
For new tooling requirements, Ever Power’s mould manufacturing capability covers injection mould design, CNC cavity machining, blow mould fabrication, and temperature channel design. New mould qualification includes first article inspection, wall thickness mapping, gate analysis, and a production trial run with dimensional measurement documentation.
لماذا تختار إيفر باور لماكينة ISBM الخاصة بك؟
مع أكثر من 20 عامًا من البحث والتصنيع والتوزيع العالمي المركز من بين آلات التشكيل بالنفخ والحقن أحادية الخطوة، طورت شركة إيفر باور واحدة من أكثر خطوط إنتاج ISBM اكتمالاً وثباتاً في السوق. ترتكز فلسفتنا الهندسية على أربعة محاور تميز آلاتنا عن البدائل المتوفرة في السوق:
ملكية سلسلة التوريد الكاملة
تدير شركة إيفر باور سلسلة توريد داخلية متكاملة لإنتاج آلات ISBM، بدءًا من تكامل أنظمة المؤازرة والتجميع الهيدروليكي، مرورًا بتصنيع قوالب التشكيل، وصولًا إلى الاختبار النهائي للآلة. يساهم هذا التكامل الرأسي في الحد من مخاطر جودة التجميع من قِبل جهات خارجية، ويتيح فترات تسليم أسرع ودعمًا فوريًا لما بعد البيع.
محفظة براءات الاختراع الوطنية
أثمرت خبرتنا الممتدة لأكثر من عشرين عامًا في تطوير أنظمة ISBM عن حصولنا على العديد من براءات الاختراع المعترف بها وطنيًا، والتي تغطي تكامل أنظمة التحكم المؤازر، وتقنية التدفئة الموفرة للطاقة، وأنظمة تثبيت القوالب المؤازرة المزدوجة. تُدمج هذه الابتكارات الخاصة في كل آلة ننتجها، مما يتيح لعملائنا الوصول إلى تقنية غير متوفرة في أي مكان آخر.
قاعدة عملاء عالمية وثقة العلامة التجارية
تُستخدم آلات Ever Power في الإنتاج في جميع أنحاء أوروبا وأمريكا الشمالية وجنوب شرق آسيا وأمريكا الجنوبية، في تطبيقات متنوعة تتراوح من تغليف الأدوية وفقًا لممارسات التصنيع الجيدة (GMP) إلى مستحضرات التجميل الفاخرة وزجاجات المياه كبيرة الحجم. وتشمل قائمة عملائها علامات تجارية عالمية مرموقة في مجالات مستحضرات التجميل والأغذية والأدوية والعناية الشخصية، والتي اختارت Ever Power لما توفره من موثوقية ودعم طويل الأمد.
خدمة متكاملة من الآلة إلى القالب
بدءًا من التقييم الأولي لجدوى التطبيق، مرورًا بتصميم القوالب، وتشغيل الآلات، وتدريب المشغلين، وتوفير قطع الغيار بشكل مستمر، تقدم إيفر باور دعمًا شاملاً لدورة حياة المشروع. تضمن قدراتنا التصنيعية الداخلية للقوالب تصميم الأدوات لتعمل بكفاءة مثالية مع الآلة منذ اليوم الأول، بدلاً من الحاجة إلى تجارب متكررة مع شركات تصنيع أدوات خارجية.
يقع مصنعنا الإنتاجي الذي تزيد مساحته عن 20,000 متر مربع في طليعة صناعة آلات ISBM. تخضع كل وحدة لاختبارات قبول شاملة في المصنع - تشمل معايرة محاور المؤازرة، والتحقق من التحكم في درجة الحرارة، وتشغيلات الإنتاج التجريبية للقالب، وقياس أبعاد المخرجات - قبل شحنها إلى عملائنا في جميع أنحاء العالم. تعرف على المزيد حول قدرات شركة إيفر باور التصنيعية.
Industry Case Studies
United Kingdom — GMP Pharma Packaging
Pharmaceutical | 30ml eye drop & 100ml oral liquid medicine bottles, GMP-validated
“Our GMP validation team had very specific requirements for servo repeatability documentation across a 100-cycle validation run. The EP-HGY150-V4-EV’s PLC data logging made this straightforward. We passed the facility inspection with the machine’s production records as supporting documentation. We’ve since expanded to two units.”
★★★★★
South Korea — Luxury Skincare Brand
Premium Cosmetics | 50ml PETG serum bottles with prismatic faceted geometry, 4-cavity
“After switching to the EP-HGY150-V4-EV’s servo clamping, wall thickness variation across all facets is now within 0.05mm. That transformed what was a packaging concept — requiring cut-crystal-like precision — into a production reality at scale.”
★★★★★
Germany — Baby Product Manufacturer
Infant Products | PETG baby bottles 150ml, 250ml & 300ml with anti-colic neck design, 3-cavity
“The EP-HGY150-V4-EV’s servo repeatability keeps our neck dimensions within ±0.1mm across all three cavities, batch after batch. The full-servo architecture also means significantly lower scheduled maintenance overhead — no hydraulic oil changes, no pump seal replacements.”
★★★★★
Japan — Cosmetics Contract Manufacturer
Contract Packaging | Multiple cosmetic bottle SKUs, rapid recipe changeover required
“Recipe-based changeover from one bottle SKU to another — including mold change and recipe recall — is now consistently under 45 minutes. That compares to 2+ hours on our previous hydraulic machine. For a contract manufacturer running 12 SKUs across two shifts, this is transformative.”
★★★★☆
Frequently Asked Questions — EP-HGY150-V4-EV
Why does the EP-HGY150-V4-EV have a higher motor power (102.8KW) than the V4 (43.2KW)?
The 102.8KW is the cumulative rated power of 10 individual servo motors replacing all hydraulic actuators. In practice, actual energy consumption during production is typically comparable or lower than the V4, because servo motors only draw full power during active motion — at idle between cycles their consumption is near zero. This is fundamentally different from hydraulic systems where the pump circulates pressurised oil continuously. See our full comparison on the ISBM machines page.
What documentation is provided to support GMP qualification?
The package includes: machine dimensional drawings for IQ documentation, component specifications for OQ support, factory acceptance test report with production sample measurements for PQ basis, PLC parameter record printout, servo axis repeatability test records, and a complete spare parts list with part numbers. The machine’s PLC includes built-in production data logging that records cycle parameters to support ongoing batch record requirements.
How does the screw rotational speed of 350 RPM on all diameters compare to the V4?
The V4’s screw speeds are 270/180/150 RPM for 40/50/55mm screws. The V4-EV’s servo plastication motor maintains 350 RPM across all diameters, enabled by the servo motor’s constant torque delivery across a wide speed range. In practice this means faster melt preparation times, shorter injection cycle durations, and more predictable plasticating behaviour across different PET resin lots.
Can the EP-HGY150-V4-EV run in a cleanroom environment?
The all-electric servo architecture eliminates hydraulic oil mist or leakage risk in the production space. The machine can be optionally enclosed with positive-pressure laminar airflow covers over injection and take-out stations for ISO Class 7 or better cleanroom compatibility. Specific cleanroom installation requirements should be discussed during project specification, as cleanroom-rated enclosure modifications are project-specific.
What is the minimum bottle weight this machine can reliably produce?
The EP-HGY150-V4-EV’s minimum rated capacity is approximately 16g bottle weight (8-cavity, 20ml bottles). In single-cavity configuration, PETG cosmetic vials of 10–12g can be produced. For bottles below 10g, process stability is sensitive to resin lot variation and requires careful process window development — contact our applications team with your specific requirements.
Set the Highest Standard for Your ISBM Production
The EP-HGY150-V4-EV is built for manufacturers who cannot compromise on precision, GMP compliance, or production repeatability. From pharmaceutical packaging qualification to luxury cosmetic bottle production, this full servo platform delivers the documentation, repeatability, and zero-contact production assurance your demanding application requires.
