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EP-HGY150-V4-EV Full Servo 4-Station One-Step Injection Stretch Blow Molding Machine
O EP-HGY150-V4-EV represents the pinnacle of precision and automation in the 4-station ISBM makinesi class. Powered by 10 independent servo motor control systems (Inovance/MiRLE), every motion axis — from injection and turntable rotation to mold clamping, stretch blow, and take-out — is governed by closed-loop servo feedback. This eliminates the hydraulic circuit variability inherent in pump-driven machines, delivering cycle-to-cycle repeatability measured in fractions of a millimetre.
The EP-HGY150-V4-EV makes an uncompromising commitment to full electromechanical servo control throughout, satisfying the most stringent production quality standards including GMP pharmaceutical packaging certification, high-speed luxury cosmetic bottle production, and precision baby product manufacturing where material contamination is unacceptable.
This full servo injection stretch blow molding machine features nano far-infrared energy-saving heating, dual servo motor mold clamping with high-pressure compensation as standard, and direct ASB-12M mould compatibility. At 112.8KW total power and 7 tonnes, it is the most capable machine in the EP-HGY150 series. See how it fits your application on our ISBM machines page, or learn about Ever Power’s engineering background.
| Parametre | Özellikler |
|---|---|
| Model | EP-HGY150-V4-EV |
| İstasyonlar | 4 İstasyonlu |
| Control Architecture | 10 Full Servo Motor Systems (Inovance / MiRLE) |
| Uygulanabilir Malzeme | PET / PETG |
| Maksimum Boşluklar | 1–8 |
| Maksimum Şişe Hacmi | 2.500 ml |
| Makine Ağırlığı | 7 T |
| Toplam Güç | 112.8 KW |
| GMP Uyumluluğu | Zero hand contact — GMP pharmaceutical packaging ready |
| Kalıp Uyumluluğu | Japon ASB-12M |
Fully Servo-Controlled 4-Station Process Architecture
Unlike hybrid servo-hydraulic machines, every station transition, clamping motion, and take-out movement is governed by servo motor feedback loops. The turntable is driven by a Japan Yaskawa servo motor with a Taiwan TSUNTIEN reducer — providing the rotational precision required for consistent station-to-station preform transfer alignment and eliminating mis-registration defects.
Full Servo ISBM Technology — Why It Matters
10-Axis Full Servo Architecture
Every motion axis — injection, plastication, mold closing, core movement, blow clamping, stretch rod, turntable indexing, and take-out — is individually servo-controlled. This eliminates cross-axis interference and enables fully overlapped motion profiles that compress cycle time while maintaining dimensional accuracy.
GMP Pharmaceutical Packaging Standard
The fully enclosed automated production cycle meets GMP requirements for zero human hand contact throughout bottle production. From preform injection through blow molding and automatic conveyor take-out, no manual intervention is required — making this machine directly suitable for pharmaceutical packaging lines requiring GMP certification documentation.
Nano Far-Infrared Energy-Saving Heating
The 10KW nano far-infrared heating ring achieves deeper material penetration, faster heat-up times, and more uniform circumferential temperature distribution than conventional ceramic band heaters — directly improving melt homogeneity, reducing startup waste, and maintaining tighter melt temperature windows for high-clarity PETG processing.
Dual Servo Motor Mold Clamping
Standard dual servo motors drive the blow station mold clamping mechanism with real-time clamping force monitoring and correction — eliminating the flash and parting-line leakage that hydraulic clamping systems can develop as seals wear. Mold opening and closing profiles are fully programmable.
ASB-12M Mould Direct Compatibility
Full mechanical compatibility with Japanese ASB-12M mould format is maintained. The 4-station injection and blow station interface dimensions match ASB-12M standard specifications, enabling direct mould installation without adaptation fixtures.
Inovance / MiRLE PLC Platform
Industrial-grade PLC control with recipe-based parameter storage enables fast mould changeover and batch-to-batch consistency documentation for quality management systems. All servo axes are coordinated through the central PLC for seamless multi-axis motion.
Complete Technical Specifications — EP-HGY150-V4-EV
| Parametre | Özellikler |
|---|---|
| Makine Adı | Tek Aşamalı Enjeksiyonlu Gerdirme Şişirme Kalıplama Makinesi (4 İstasyonlu) |
| Model | EP-HGY150-V4-EV |
| Uygulanabilir Malzeme | PET / PETG |
| Servo Systems | 10 sets (Inovance / WEICHI) |
| Vida Çapı Seçenekleri | 40 / 50 / 55 mm |
| Teorik Enjeksiyon Hacmi | 188 / 392 / 475 cm³ |
| Vidanın Dönme Hızı | 350 / 350 / 350 RPM |
| Enjeksiyon Sıkıştırma Kuvveti | 150 KN |
| Üfleme Sıkıştırma Kuvveti | 200 KN (tek taraflı) |
| Üst Kalıp Vuruşu | 250 mm |
| Alt Kalıp Vuruşu | 205 mm |
| Sıcaklık. Temel Vuruşun Düzenlenmesi | 250 mm |
| Sıcaklık. Namlu Vuruşunu Düzenleme | 230 mm |
| Çıkarma Vuruşu | 170 mm |
| Üfleme Çekirdek Vuruşu | 250 mm |
| Şişirme Kalıplama Vuruşu | 75 + 75 mm |
| Motor Gücü | 102,8 KW |
| Isıtma Gücü | 10 KW |
| Toplam Makine Gücü | 112.8 KW |
| Üfleme Hava Basıncı | 2,0 – 3,5 MPa |
| Soğutma Suyu Basıncı | 0,4 – 0,6 MPa |
| Makine Yağ Soğutucusu Su Basıncı | 0,3 – 0,4 MPa |
| Makine Yağ Soğutucu Su Sıcaklığı. | 20 – 25 °C |
| Gerilim | 370 – 400 V |
| Makine Boyutları (U×G×Y) | 5200 × 1800 × 3300 mm |
| Makine Ağırlığı | 7 T |
| Kalıp Uyumluluğu | Japon ASB-12M |
Producible Container Dimensions by Cavity Count
| Çürükler | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| Şişe Çapı (mm) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Şişe Yüksekliği (mm) | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| Boyun Çapı (mm) | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Maksimum Hacim (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Maksimum Ağırlık (g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Target Industries & Premium Application Scenarios
The EP-HGY150-V4-EV is engineered for the most demanding packaging applications where precision, compliance, and appearance cannot be compromised:
Luxury Cosmetics & Skincare
High-end serum, essence, and toner bottles requiring exceptional optical clarity, precise wall thickness uniformity, and premium appearance. Full servo control produces PETG containers with optical clarity approaching glass — suitable for premium retail packaging.
GMP Pharmaceutical Packaging
Tablet bottles, liquid medicine, eye drops, and nasal spray containers requiring full GMP production documentation. Zero-contact cycle, servo repeatability, and recipe-based parameter storage make qualification testing straightforward.
Infant & Baby Products
PETG baby bottles, sippy cups, and feeding accessories where material purity and dimensional consistency directly affect product safety. Servo-controlled production eliminates process variability in bottle-to-teat fitment or cap sealing surfaces.
High-Appearance Specialty Containers
Containers for premium spirits, artisanal food, and craft goods where bottle aesthetics are central to brand positioning. Full servo control creates outstanding wall clarity, minimal haze, and exceptional surface definition on complex shoulder profiles.
Mould Engineering & ASB-12M Compatibility
Full mechanical and dimensional compatibility with the Japanese ASB-12M mould format is maintained, allowing manufacturers to carry over existing tooling investments. The injection and blow station interface dimensions match ASB-12M standard specifications — enabling direct mould installation without adaptation fixtures or machine platen modifications.
For new tooling requirements, Ever Power’s mould manufacturing capability covers injection mould design, CNC cavity machining, blow mould fabrication, and temperature channel design. New mould qualification includes first article inspection, wall thickness mapping, gate analysis, and a production trial run with dimensional measurement documentation.
ISBM Makineniz İçin Neden Ever Power'ı Seçmelisiniz?
Üzerinden 20 yıllık yoğun araştırma, üretim ve küresel dağıtım Tek aşamalı enjeksiyonlu germe şişirme kalıplama makineleri alanında Ever Power, piyasadaki en eksiksiz ve kendini kanıtlamış ISBM ürün hatlarından birini oluşturmuştur. Mühendislik felsefemiz, makinelerimizi piyasadaki alternatiflerden ayıran dört temel üzerine kuruludur:
Tedarik Zincirinin Tam Sahipliği
Ever Power, ISBM makine üretimi için servo sistem entegrasyonundan hidrolik montaja, kalıp imalatından son makine testine kadar eksiksiz bir şirket içi tedarik zinciri işletmektedir. Bu dikey entegrasyon, üçüncü taraf montaj kalitesi risklerini ortadan kaldırır ve daha hızlı teslimat süreleri ile hızlı satış sonrası destek sağlar.
Ulusal Patent Portföyü
20 yılı aşkın süredir devam eden ISBM geliştirme çalışmalarımız, servo kontrol entegrasyonu, enerji tasarruflu ısıtma teknolojisi ve çift servo kalıp sıkıştırma sistemlerini kapsayan, ulusal düzeyde tanınan birçok patente yol açmıştır. Bu tescilli yenilikler, ürettiğimiz her makineye entegre edilmiştir; bu da müşterilerimize başka hiçbir yerde bulunmayan teknolojiye erişim imkanı sağlamaktadır.
Küresel Müşteri Tabanı ve Marka Güveni
Ever Power makineleri Avrupa, Kuzey Amerika, Güneydoğu Asya ve Güney Amerika'da, GMP ilaç ambalajlarından lüks kozmetik ürünlerine ve büyük boy su şişelerine kadar çeşitli uygulamalarda kullanılmaktadır. Müşteriler arasında kozmetik, gıda, ilaç ve kişisel bakım sektörlerinde tanınmış uluslararası markalar yer almaktadır ve bu markalar uzun vadeli güvenilirlik ve destek için Ever Power'ı tercih etmiştir.
️ Makineden Kalıba Kalıba Tek Noktadan Hizmet
İlk uygulama fizibilite değerlendirmesinden kalıp tasarımına, makine devreye alımına, operatör eğitimine ve sürekli yedek parça tedarikine kadar Ever Power, projenin tüm yaşam döngüsü boyunca destek sağlar. Şirket içi kalıp üretim yeteneğimiz, üçüncü taraf kalıp üreticileriyle tekrarlayan deneme yanılma süreçlerine gerek kalmadan, kalıpların ilk günden itibaren makineyle en iyi şekilde çalışacak şekilde tasarlanmasını sağlar.
20.000 m²'den fazla alana sahip üretim tesisimiz, ISBM makine imalatında öncü konumdadır. Her bir ünite, dünya çapındaki müşterilerimize gönderilmeden önce servo eksen kalibrasyonu, sıcaklık kontrolü doğrulaması, kalıp deneme üretim çalışmaları ve boyut çıktısı ölçümü de dahil olmak üzere kapsamlı fabrika kabul testlerinden geçer. Ever Power'ın üretim yetenekleri hakkında daha fazla bilgi edinin.
Industry Case Studies
United Kingdom — GMP Pharma Packaging
Pharmaceutical | 30ml eye drop & 100ml oral liquid medicine bottles, GMP-validated
“Our GMP validation team had very specific requirements for servo repeatability documentation across a 100-cycle validation run. The EP-HGY150-V4-EV’s PLC data logging made this straightforward. We passed the facility inspection with the machine’s production records as supporting documentation. We’ve since expanded to two units.”
★★★★★
South Korea — Luxury Skincare Brand
Premium Cosmetics | 50ml PETG serum bottles with prismatic faceted geometry, 4-cavity
“After switching to the EP-HGY150-V4-EV’s servo clamping, wall thickness variation across all facets is now within 0.05mm. That transformed what was a packaging concept — requiring cut-crystal-like precision — into a production reality at scale.”
★★★★★
Germany — Baby Product Manufacturer
Infant Products | PETG baby bottles 150ml, 250ml & 300ml with anti-colic neck design, 3-cavity
“The EP-HGY150-V4-EV’s servo repeatability keeps our neck dimensions within ±0.1mm across all three cavities, batch after batch. The full-servo architecture also means significantly lower scheduled maintenance overhead — no hydraulic oil changes, no pump seal replacements.”
★★★★★
Japan — Cosmetics Contract Manufacturer
Contract Packaging | Multiple cosmetic bottle SKUs, rapid recipe changeover required
“Recipe-based changeover from one bottle SKU to another — including mold change and recipe recall — is now consistently under 45 minutes. That compares to 2+ hours on our previous hydraulic machine. For a contract manufacturer running 12 SKUs across two shifts, this is transformative.”
★★★★☆
Frequently Asked Questions — EP-HGY150-V4-EV
Why does the EP-HGY150-V4-EV have a higher motor power (102.8KW) than the V4 (43.2KW)?
The 102.8KW is the cumulative rated power of 10 individual servo motors replacing all hydraulic actuators. In practice, actual energy consumption during production is typically comparable or lower than the V4, because servo motors only draw full power during active motion — at idle between cycles their consumption is near zero. This is fundamentally different from hydraulic systems where the pump circulates pressurised oil continuously. See our full comparison on the ISBM machines page.
What documentation is provided to support GMP qualification?
The package includes: machine dimensional drawings for IQ documentation, component specifications for OQ support, factory acceptance test report with production sample measurements for PQ basis, PLC parameter record printout, servo axis repeatability test records, and a complete spare parts list with part numbers. The machine’s PLC includes built-in production data logging that records cycle parameters to support ongoing batch record requirements.
How does the screw rotational speed of 350 RPM on all diameters compare to the V4?
The V4’s screw speeds are 270/180/150 RPM for 40/50/55mm screws. The V4-EV’s servo plastication motor maintains 350 RPM across all diameters, enabled by the servo motor’s constant torque delivery across a wide speed range. In practice this means faster melt preparation times, shorter injection cycle durations, and more predictable plasticating behaviour across different PET resin lots.
Can the EP-HGY150-V4-EV run in a cleanroom environment?
The all-electric servo architecture eliminates hydraulic oil mist or leakage risk in the production space. The machine can be optionally enclosed with positive-pressure laminar airflow covers over injection and take-out stations for ISO Class 7 or better cleanroom compatibility. Specific cleanroom installation requirements should be discussed during project specification, as cleanroom-rated enclosure modifications are project-specific.
What is the minimum bottle weight this machine can reliably produce?
The EP-HGY150-V4-EV’s minimum rated capacity is approximately 16g bottle weight (8-cavity, 20ml bottles). In single-cavity configuration, PETG cosmetic vials of 10–12g can be produced. For bottles below 10g, process stability is sensitive to resin lot variation and requires careful process window development — contact our applications team with your specific requirements.
Set the Highest Standard for Your ISBM Production
The EP-HGY150-V4-EV is built for manufacturers who cannot compromise on precision, GMP compliance, or production repeatability. From pharmaceutical packaging qualification to luxury cosmetic bottle production, this full servo platform delivers the documentation, repeatability, and zero-contact production assurance your demanding application requires.
