Descripción
EP-HGY150-V4-EV Full Servo 4-Station One-Step Injection Stretch Blow Molding Machine
El EP-HGY150-V4-EV represents the pinnacle of precision and automation in the 4-station Máquina ISBM class. Powered by 10 independent servo motor control systems (Inovance/MiRLE), every motion axis — from injection and turntable rotation to mold clamping, stretch blow, and take-out — is governed by closed-loop servo feedback. This eliminates the hydraulic circuit variability inherent in pump-driven machines, delivering cycle-to-cycle repeatability measured in fractions of a millimetre.
The EP-HGY150-V4-EV makes an uncompromising commitment to full electromechanical servo control throughout, satisfying the most stringent production quality standards including GMP pharmaceutical packaging certification, high-speed luxury cosmetic bottle production, and precision baby product manufacturing where material contamination is unacceptable.
This full servo injection stretch blow molding machine features nano far-infrared energy-saving heating, dual servo motor mold clamping with high-pressure compensation as standard, and direct ASB-12M mould compatibility. At 112.8KW total power and 7 tonnes, it is the most capable machine in the EP-HGY150 series. See how it fits your application on our ISBM machines page, or learn about Ever Power’s engineering background.
| Parámetro | Especificación |
|---|---|
| Modelo | EP-HGY150-V4-EV |
| Estaciones | 4 estaciones |
| Control Architecture | 10 Full Servo Motor Systems (Inovance / MiRLE) |
| Material aplicable | PET / PETG |
| Caries máximas | 1–8 |
| Volumen máximo de la botella | 2.500 ml |
| Peso de la máquina | 7 T |
| Potencia total | 112.8 KW |
| Cumplimiento de las Buenas Prácticas de Fabricación (BPF) | Zero hand contact — GMP pharmaceutical packaging ready |
| Compatibilidad de moldes | ASB-12M japonés |
Fully Servo-Controlled 4-Station Process Architecture
Unlike hybrid servo-hydraulic machines, every station transition, clamping motion, and take-out movement is governed by servo motor feedback loops. The turntable is driven by a Japan Yaskawa servo motor with a Taiwan TSUNTIEN reducer — providing the rotational precision required for consistent station-to-station preform transfer alignment and eliminating mis-registration defects.
Full Servo ISBM Technology — Why It Matters
10-Axis Full Servo Architecture
Every motion axis — injection, plastication, mold closing, core movement, blow clamping, stretch rod, turntable indexing, and take-out — is individually servo-controlled. This eliminates cross-axis interference and enables fully overlapped motion profiles that compress cycle time while maintaining dimensional accuracy.
GMP Pharmaceutical Packaging Standard
The fully enclosed automated production cycle meets GMP requirements for zero human hand contact throughout bottle production. From preform injection through blow molding and automatic conveyor take-out, no manual intervention is required — making this machine directly suitable for pharmaceutical packaging lines requiring GMP certification documentation.
Nano Far-Infrared Energy-Saving Heating
The 10KW nano far-infrared heating ring achieves deeper material penetration, faster heat-up times, and more uniform circumferential temperature distribution than conventional ceramic band heaters — directly improving melt homogeneity, reducing startup waste, and maintaining tighter melt temperature windows for high-clarity PETG processing.
Dual Servo Motor Mold Clamping
Standard dual servo motors drive the blow station mold clamping mechanism with real-time clamping force monitoring and correction — eliminating the flash and parting-line leakage that hydraulic clamping systems can develop as seals wear. Mold opening and closing profiles are fully programmable.
ASB-12M Mould Direct Compatibility
Full mechanical compatibility with Japanese ASB-12M mould format is maintained. The 4-station injection and blow station interface dimensions match ASB-12M standard specifications, enabling direct mould installation without adaptation fixtures.
Inovance / MiRLE PLC Platform
Industrial-grade PLC control with recipe-based parameter storage enables fast mould changeover and batch-to-batch consistency documentation for quality management systems. All servo axes are coordinated through the central PLC for seamless multi-axis motion.
Complete Technical Specifications — EP-HGY150-V4-EV
| Parámetro | Especificación |
|---|---|
| Nombre de la máquina | Máquina de moldeo por soplado y estirado por inyección de un solo paso (4 estaciones) |
| Modelo | EP-HGY150-V4-EV |
| Material aplicable | PET / PETG |
| Servo Systems | 10 sets (Inovance / WEICHI) |
| Opciones de diámetro del tornillo | 40 / 50 / 55 mm |
| Volumen de inyección teórico | 188 / 392 / 475 cm³ |
| Velocidad de rotación del tornillo | 350 / 350 / 350 RPM |
| Fuerza de sujeción por inyección | 150 kN |
| Fuerza de sujeción por soplado | 200 kN (un solo lado) |
| Trazo superior del molde | 250 mm |
| Trazo de molde inferior | 205 mm |
| TEMP. Regulación del ritmo cardíaco | 250 mm |
| TEMP. Regulación de la carrera del cañón | 230 mm |
| Golpe de salida | 170 mm |
| Golpe de núcleo | 250 mm |
| Moldeo por soplado | 75 + 75 mm |
| Potencia del motor | 102,8 kW |
| Potencia de calentamiento | 10 kW |
| Potencia total de la máquina | 112.8 KW |
| Presión de soplado de aire | 2,0 – 3,5 MPa |
| Presión del agua de refrigeración | 0,4 – 0,6 MPa |
| Presión del agua del enfriador de aceite de la máquina | 0,3 – 0,4 MPa |
| Temperatura del agua del enfriador de aceite de la máquina. | 20 – 25 °C |
| Voltaje | 370 – 400 V |
| Dimensiones de la máquina (largo × ancho × alto) | 5200 × 1800 × 3300 mm |
| Peso de la máquina | 7 T |
| Compatibilidad de moldes | ASB-12M japonés |
Producible Container Dimensions by Cavity Count
| Caries | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| Diámetro de la botella (mm) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Altura de la botella (mm) | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| Diámetro del cuello (mm) | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Volumen máximo (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Peso máximo (g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Target Industries & Premium Application Scenarios
The EP-HGY150-V4-EV is engineered for the most demanding packaging applications where precision, compliance, and appearance cannot be compromised:
Luxury Cosmetics & Skincare
High-end serum, essence, and toner bottles requiring exceptional optical clarity, precise wall thickness uniformity, and premium appearance. Full servo control produces PETG containers with optical clarity approaching glass — suitable for premium retail packaging.
GMP Pharmaceutical Packaging
Tablet bottles, liquid medicine, eye drops, and nasal spray containers requiring full GMP production documentation. Zero-contact cycle, servo repeatability, and recipe-based parameter storage make qualification testing straightforward.
Infant & Baby Products
PETG baby bottles, sippy cups, and feeding accessories where material purity and dimensional consistency directly affect product safety. Servo-controlled production eliminates process variability in bottle-to-teat fitment or cap sealing surfaces.
High-Appearance Specialty Containers
Containers for premium spirits, artisanal food, and craft goods where bottle aesthetics are central to brand positioning. Full servo control creates outstanding wall clarity, minimal haze, and exceptional surface definition on complex shoulder profiles.
Mould Engineering & ASB-12M Compatibility
Full mechanical and dimensional compatibility with the Japanese ASB-12M mould format is maintained, allowing manufacturers to carry over existing tooling investments. The injection and blow station interface dimensions match ASB-12M standard specifications — enabling direct mould installation without adaptation fixtures or machine platen modifications.
For new tooling requirements, Ever Power’s mould manufacturing capability covers injection mould design, CNC cavity machining, blow mould fabrication, and temperature channel design. New mould qualification includes first article inspection, wall thickness mapping, gate analysis, and a production trial run with dimensional measurement documentation.
¿Por qué elegir Ever Power para su máquina ISBM?
Con más de 20 años de investigación, fabricación y despliegue global centrados en el sector. En el ámbito de las máquinas de moldeo por inyección-estirado-soplado de un solo paso, Ever Power ha desarrollado una de las líneas de productos ISBM más completas y probadas del mercado. Nuestra filosofía de ingeniería se centra en cuatro pilares que distinguen a nuestras máquinas de las alternativas disponibles:
Propiedad total de la cadena de suministro
Ever Power gestiona internamente toda la cadena de suministro para la producción de máquinas ISBM, desde la integración del sistema de servomotores y el ensamblaje hidráulico hasta la fabricación de moldes y las pruebas finales de la máquina. Esta integración vertical elimina los riesgos de calidad asociados al ensamblaje por terceros y permite plazos de entrega más cortos y un servicio posventa eficaz.
Cartera Nacional de Patentes
Nuestros más de 20 años de desarrollo en ISBM han dado como resultado múltiples patentes reconocidas a nivel nacional que abarcan la integración de servocontrol, tecnología de calefacción de bajo consumo energético y sistemas de sujeción de moldes con doble servo. Estas innovaciones patentadas se incorporan a todas las máquinas que fabricamos, lo que brinda a nuestros clientes acceso a tecnología que no está disponible en ningún otro lugar.
Base de clientes global y confianza en la marca
Las máquinas Ever Power se utilizan en producción en Europa, Norteamérica, el Sudeste Asiático y Sudamérica, para aplicaciones que van desde el envasado farmacéutico con certificación GMP hasta cosméticos de lujo y botellas de agua de gran formato. Entre sus clientes se encuentran reconocidas marcas internacionales de cosmética, alimentación, productos farmacéuticos y cuidado personal, que eligieron Ever Power por su fiabilidad y soporte a largo plazo.
Servicio integral desde la máquina hasta el molde.
Desde la evaluación inicial de viabilidad de la aplicación hasta el diseño del molde, la puesta en marcha de la máquina, la capacitación del operador y el suministro continuo de repuestos, Ever Power ofrece soporte integral durante todo el ciclo de vida del proyecto. Nuestra capacidad interna de fabricación de moldes garantiza que las herramientas se diseñen para funcionar de manera óptima con la máquina desde el primer día, evitando así la necesidad de recurrir a procesos iterativos de prueba y error con fabricantes externos.
Nuestra planta de producción de más de 20 000 m² se encuentra a la vanguardia de la fabricación de maquinaria ISBM. Cada unidad se somete a exhaustivas pruebas de aceptación en fábrica, que incluyen la calibración de los ejes servo, la verificación del control de temperatura, las pruebas de producción de moldes y la medición dimensional de la salida, antes de su envío a nuestros clientes en todo el mundo. Conozca más sobre las capacidades de fabricación de Ever Power.
Industry Case Studies
United Kingdom — GMP Pharma Packaging
Pharmaceutical | 30ml eye drop & 100ml oral liquid medicine bottles, GMP-validated
“Our GMP validation team had very specific requirements for servo repeatability documentation across a 100-cycle validation run. The EP-HGY150-V4-EV’s PLC data logging made this straightforward. We passed the facility inspection with the machine’s production records as supporting documentation. We’ve since expanded to two units.”
★★★★★
South Korea — Luxury Skincare Brand
Premium Cosmetics | 50ml PETG serum bottles with prismatic faceted geometry, 4-cavity
“After switching to the EP-HGY150-V4-EV’s servo clamping, wall thickness variation across all facets is now within 0.05mm. That transformed what was a packaging concept — requiring cut-crystal-like precision — into a production reality at scale.”
★★★★★
Germany — Baby Product Manufacturer
Infant Products | PETG baby bottles 150ml, 250ml & 300ml with anti-colic neck design, 3-cavity
“The EP-HGY150-V4-EV’s servo repeatability keeps our neck dimensions within ±0.1mm across all three cavities, batch after batch. The full-servo architecture also means significantly lower scheduled maintenance overhead — no hydraulic oil changes, no pump seal replacements.”
★★★★★
Japan — Cosmetics Contract Manufacturer
Contract Packaging | Multiple cosmetic bottle SKUs, rapid recipe changeover required
“Recipe-based changeover from one bottle SKU to another — including mold change and recipe recall — is now consistently under 45 minutes. That compares to 2+ hours on our previous hydraulic machine. For a contract manufacturer running 12 SKUs across two shifts, this is transformative.”
★★★★☆
Frequently Asked Questions — EP-HGY150-V4-EV
Why does the EP-HGY150-V4-EV have a higher motor power (102.8KW) than the V4 (43.2KW)?
The 102.8KW is the cumulative rated power of 10 individual servo motors replacing all hydraulic actuators. In practice, actual energy consumption during production is typically comparable or lower than the V4, because servo motors only draw full power during active motion — at idle between cycles their consumption is near zero. This is fundamentally different from hydraulic systems where the pump circulates pressurised oil continuously. See our full comparison on the ISBM machines page.
What documentation is provided to support GMP qualification?
The package includes: machine dimensional drawings for IQ documentation, component specifications for OQ support, factory acceptance test report with production sample measurements for PQ basis, PLC parameter record printout, servo axis repeatability test records, and a complete spare parts list with part numbers. The machine’s PLC includes built-in production data logging that records cycle parameters to support ongoing batch record requirements.
How does the screw rotational speed of 350 RPM on all diameters compare to the V4?
The V4’s screw speeds are 270/180/150 RPM for 40/50/55mm screws. The V4-EV’s servo plastication motor maintains 350 RPM across all diameters, enabled by the servo motor’s constant torque delivery across a wide speed range. In practice this means faster melt preparation times, shorter injection cycle durations, and more predictable plasticating behaviour across different PET resin lots.
Can the EP-HGY150-V4-EV run in a cleanroom environment?
The all-electric servo architecture eliminates hydraulic oil mist or leakage risk in the production space. The machine can be optionally enclosed with positive-pressure laminar airflow covers over injection and take-out stations for ISO Class 7 or better cleanroom compatibility. Specific cleanroom installation requirements should be discussed during project specification, as cleanroom-rated enclosure modifications are project-specific.
What is the minimum bottle weight this machine can reliably produce?
The EP-HGY150-V4-EV’s minimum rated capacity is approximately 16g bottle weight (8-cavity, 20ml bottles). In single-cavity configuration, PETG cosmetic vials of 10–12g can be produced. For bottles below 10g, process stability is sensitive to resin lot variation and requires careful process window development — contact our applications team with your specific requirements.
Set the Highest Standard for Your ISBM Production
The EP-HGY150-V4-EV is built for manufacturers who cannot compromise on precision, GMP compliance, or production repeatability. From pharmaceutical packaging qualification to luxury cosmetic bottle production, this full servo platform delivers the documentation, repeatability, and zero-contact production assurance your demanding application requires.
