설명
EP-HGY150-V4-EV Full Servo 4-Station One-Step Injection Stretch Blow Molding Machine
그만큼 EP-HGY150-V4-EV represents the pinnacle of precision and automation in the 4-station ISBM 기계 class. Powered by 10 independent servo motor control systems (Inovance/MiRLE), every motion axis — from injection and turntable rotation to mold clamping, stretch blow, and take-out — is governed by closed-loop servo feedback. This eliminates the hydraulic circuit variability inherent in pump-driven machines, delivering cycle-to-cycle repeatability measured in fractions of a millimetre.
The EP-HGY150-V4-EV makes an uncompromising commitment to full electromechanical servo control throughout, satisfying the most stringent production quality standards including GMP pharmaceutical packaging certification, high-speed luxury cosmetic bottle production, and precision baby product manufacturing where material contamination is unacceptable.
This full servo injection stretch blow molding machine features nano far-infrared energy-saving heating, dual servo motor mold clamping with high-pressure compensation as standard, and direct ASB-12M mould compatibility. At 112.8KW total power and 7 tonnes, it is the most capable machine in the EP-HGY150 series. See how it fits your application on our ISBM machines page, or learn about Ever Power’s engineering background.
| 매개변수 | 사양 |
|---|---|
| 모델 | EP-HGY150-V4-EV |
| 역 | 4개 스테이션 |
| Control Architecture | 10 Full Servo Motor Systems (Inovance / MiRLE) |
| 적용 가능한 재료 | 펫/펫티 |
| 최대 충치 | 1~8 |
| 최대 병 용량 | 2,500ml |
| 기계 무게 | 7 T |
| 총 전력 | 112.8 KW |
| GMP Compliance | Zero hand contact — GMP pharmaceutical packaging ready |
| 금형 호환성 | 일본 ASB-12M |
Fully Servo-Controlled 4-Station Process Architecture
Unlike hybrid servo-hydraulic machines, every station transition, clamping motion, and take-out movement is governed by servo motor feedback loops. The turntable is driven by a Japan Yaskawa servo motor with a Taiwan TSUNTIEN reducer — providing the rotational precision required for consistent station-to-station preform transfer alignment and eliminating mis-registration defects.
Full Servo ISBM Technology — Why It Matters
10-Axis Full Servo Architecture
Every motion axis — injection, plastication, mold closing, core movement, blow clamping, stretch rod, turntable indexing, and take-out — is individually servo-controlled. This eliminates cross-axis interference and enables fully overlapped motion profiles that compress cycle time while maintaining dimensional accuracy.
GMP Pharmaceutical Packaging Standard
The fully enclosed automated production cycle meets GMP requirements for zero human hand contact throughout bottle production. From preform injection through blow molding and automatic conveyor take-out, no manual intervention is required — making this machine directly suitable for pharmaceutical packaging lines requiring GMP certification documentation.
Nano Far-Infrared Energy-Saving Heating
The 10KW nano far-infrared heating ring achieves deeper material penetration, faster heat-up times, and more uniform circumferential temperature distribution than conventional ceramic band heaters — directly improving melt homogeneity, reducing startup waste, and maintaining tighter melt temperature windows for high-clarity PETG processing.
Dual Servo Motor Mold Clamping
Standard dual servo motors drive the blow station mold clamping mechanism with real-time clamping force monitoring and correction — eliminating the flash and parting-line leakage that hydraulic clamping systems can develop as seals wear. Mold opening and closing profiles are fully programmable.
ASB-12M Mould Direct Compatibility
Full mechanical compatibility with Japanese ASB-12M mould format is maintained. The 4-station injection and blow station interface dimensions match ASB-12M standard specifications, enabling direct mould installation without adaptation fixtures.
Inovance / MiRLE PLC Platform
Industrial-grade PLC control with recipe-based parameter storage enables fast mould changeover and batch-to-batch consistency documentation for quality management systems. All servo axes are coordinated through the central PLC for seamless multi-axis motion.
Complete Technical Specifications — EP-HGY150-V4-EV
| 매개변수 | 사양 |
|---|---|
| 기계 이름 | 원스텝 사출 연신 블로우 성형기 (4스테이션) |
| 모델 | EP-HGY150-V4-EV |
| 적용 가능한 재료 | 펫/펫티 |
| 서보 시스템 | 10 sets (Inovance / WEICHI) |
| 나사 직경 옵션 | 40 / 50 / 55 mm |
| 이론적 주입량 | 188 / 392 / 475 cm³ |
| 스크류 회전 속도 | 350 / 350 / 350 RPM |
| 사출 클램핑력 | 150 나이로 |
| 송풍 클램핑력 | 200kN (단면) |
| 상부 금형 스트로크 | 250mm |
| 하단 금형 스트로크 | 205mm |
| 온도. 코어 스트로크 조절 | 250mm |
| 배럴 스트로크 조절을 위한 온도 | 230mm |
| 테이크아웃 스트로크 | 170mm |
| 블로우 코어 스트로크 | 250mm |
| 블로우 몰드 스트로크 | 75 + 75 mm |
| 모터 출력 | 102.8 KW |
| 난방 출력 | 10kW |
| 총 기계 출력 | 112.8 KW |
| 송풍 공기압 | 2.0 – 3.5 MPa |
| 냉각수 압력 | 0.4 – 0.6 MPa |
| 기계 오일 쿨러 수압 | 0.3 – 0.4 MPa |
| 기계 오일 쿨러 수온 | 20~25°C |
| 전압 | 370~400V |
| 기계 크기 (길이×너비×높이) | 5200 × 1800 × 3300 mm |
| 기계 무게 | 7 T |
| 금형 호환성 | 일본 ASB-12M |
Producible Container Dimensions by Cavity Count
| 충치 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| 병 지름(mm) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| 병 높이(mm) | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| 목 지름(mm) | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| 최대 용량(ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| 최대 하중(g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Target Industries & Premium Application Scenarios
The EP-HGY150-V4-EV is engineered for the most demanding packaging applications where precision, compliance, and appearance cannot be compromised:
Luxury Cosmetics & Skincare
High-end serum, essence, and toner bottles requiring exceptional optical clarity, precise wall thickness uniformity, and premium appearance. Full servo control produces PETG containers with optical clarity approaching glass — suitable for premium retail packaging.
GMP Pharmaceutical Packaging
Tablet bottles, liquid medicine, eye drops, and nasal spray containers requiring full GMP production documentation. Zero-contact cycle, servo repeatability, and recipe-based parameter storage make qualification testing straightforward.
Infant & Baby Products
PETG baby bottles, sippy cups, and feeding accessories where material purity and dimensional consistency directly affect product safety. Servo-controlled production eliminates process variability in bottle-to-teat fitment or cap sealing surfaces.
High-Appearance Specialty Containers
Containers for premium spirits, artisanal food, and craft goods where bottle aesthetics are central to brand positioning. Full servo control creates outstanding wall clarity, minimal haze, and exceptional surface definition on complex shoulder profiles.
Mould Engineering & ASB-12M Compatibility
Full mechanical and dimensional compatibility with the Japanese ASB-12M mould format is maintained, allowing manufacturers to carry over existing tooling investments. The injection and blow station interface dimensions match ASB-12M standard specifications — enabling direct mould installation without adaptation fixtures or machine platen modifications.
For new tooling requirements, Ever Power’s mould manufacturing capability covers injection mould design, CNC cavity machining, blow mould fabrication, and temperature channel design. New mould qualification includes first article inspection, wall thickness mapping, gate analysis, and a production trial run with dimensional measurement documentation.
ISBM 장비에 Ever Power를 선택해야 하는 이유는 무엇일까요?
100개 이상 20년간 집중적인 연구, 제조 및 글로벌 유통 Ever Power는 원스텝 사출 스트레치 블로우 성형기 분야에서 가장 완벽하고 검증된 ISBM 제품 라인을 구축했습니다. 당사의 엔지니어링 철학은 시장의 다른 제품과 차별화되는 네 가지 핵심 요소에 중점을 두고 있습니다.
공급망 전체 소유권
Ever Power는 서보 시스템 통합 및 유압 조립부터 금형 제작 및 최종 기계 테스트에 이르기까지 ISBM 기계 생산을 위한 완벽한 자체 공급망을 운영합니다. 이러한 수직적 통합을 통해 제3자 조립 품질 위험을 제거하고 납기를 단축하며 신속한 사후 지원을 제공할 수 있습니다.
국가 특허 포트폴리오
20년 이상 축적된 ISBM 개발 경험을 바탕으로 서보 제어 통합, 에너지 절약형 가열 기술, 이중 서보 금형 클램핑 시스템 등 다수의 국가 특허를 획득했습니다. 이러한 독자적인 혁신 기술은 당사가 생산하는 모든 기계에 적용되어 고객에게 다른 곳에서는 찾아볼 수 없는 기술을 제공합니다.
글로벌 고객 기반 및 브랜드 신뢰도
에버 파워(Ever Power) 장비는 유럽, 북미, 동남아시아 및 남미 전역에서 GMP 제약 포장에서부터 고급 화장품 및 대용량 생수병에 이르기까지 다양한 분야에 사용되고 있습니다. 고객사에는 화장품, 식품, 제약 및 개인 위생용품 분야의 유명 국제 브랜드들이 포함되어 있으며, 이들은 장기적인 신뢰성과 지원을 위해 에버 파워를 선택했습니다.
기계 제작부터 금형 제작까지 원스톱 서비스 제공
초기 적용 가능성 평가부터 금형 설계, 기계 시운전, 작업자 교육, 그리고 지속적인 예비 부품 공급에 이르기까지 Ever Power는 프로젝트 수명주기 전반에 걸친 지원을 제공합니다. 당사의 자체 금형 제작 역량을 통해 타사 금형 제작업체와의 반복적인 시행착오 없이, 처음부터 기계와 최적으로 작동하도록 설계된 툴링을 제공합니다.
20,000m²가 넘는 규모의 당사 생산 시설은 ISBM 기계 제조 분야의 선두 주자로 운영됩니다. 모든 제품은 전 세계 고객에게 출하되기 전에 서보 축 교정, 온도 제어 검증, 금형 시험 생산, 치수 출력 측정 등을 포함한 포괄적인 공장 출하 검사를 거칩니다. Ever Power의 제조 역량에 대해 자세히 알아보세요.
Industry Case Studies
United Kingdom — GMP Pharma Packaging
Pharmaceutical | 30ml eye drop & 100ml oral liquid medicine bottles, GMP-validated
“Our GMP validation team had very specific requirements for servo repeatability documentation across a 100-cycle validation run. The EP-HGY150-V4-EV’s PLC data logging made this straightforward. We passed the facility inspection with the machine’s production records as supporting documentation. We’ve since expanded to two units.”
★★★★★
South Korea — Luxury Skincare Brand
Premium Cosmetics | 50ml PETG serum bottles with prismatic faceted geometry, 4-cavity
“After switching to the EP-HGY150-V4-EV’s servo clamping, wall thickness variation across all facets is now within 0.05mm. That transformed what was a packaging concept — requiring cut-crystal-like precision — into a production reality at scale.”
★★★★★
Germany — Baby Product Manufacturer
Infant Products | PETG baby bottles 150ml, 250ml & 300ml with anti-colic neck design, 3-cavity
“The EP-HGY150-V4-EV’s servo repeatability keeps our neck dimensions within ±0.1mm across all three cavities, batch after batch. The full-servo architecture also means significantly lower scheduled maintenance overhead — no hydraulic oil changes, no pump seal replacements.”
★★★★★
Japan — Cosmetics Contract Manufacturer
Contract Packaging | Multiple cosmetic bottle SKUs, rapid recipe changeover required
“Recipe-based changeover from one bottle SKU to another — including mold change and recipe recall — is now consistently under 45 minutes. That compares to 2+ hours on our previous hydraulic machine. For a contract manufacturer running 12 SKUs across two shifts, this is transformative.”
★★★★☆
Frequently Asked Questions — EP-HGY150-V4-EV
Why does the EP-HGY150-V4-EV have a higher motor power (102.8KW) than the V4 (43.2KW)?
The 102.8KW is the cumulative rated power of 10 individual servo motors replacing all hydraulic actuators. In practice, actual energy consumption during production is typically comparable or lower than the V4, because servo motors only draw full power during active motion — at idle between cycles their consumption is near zero. This is fundamentally different from hydraulic systems where the pump circulates pressurised oil continuously. See our full comparison on the ISBM machines page.
What documentation is provided to support GMP qualification?
The package includes: machine dimensional drawings for IQ documentation, component specifications for OQ support, factory acceptance test report with production sample measurements for PQ basis, PLC parameter record printout, servo axis repeatability test records, and a complete spare parts list with part numbers. The machine’s PLC includes built-in production data logging that records cycle parameters to support ongoing batch record requirements.
How does the screw rotational speed of 350 RPM on all diameters compare to the V4?
The V4’s screw speeds are 270/180/150 RPM for 40/50/55mm screws. The V4-EV’s servo plastication motor maintains 350 RPM across all diameters, enabled by the servo motor’s constant torque delivery across a wide speed range. In practice this means faster melt preparation times, shorter injection cycle durations, and more predictable plasticating behaviour across different PET resin lots.
Can the EP-HGY150-V4-EV run in a cleanroom environment?
The all-electric servo architecture eliminates hydraulic oil mist or leakage risk in the production space. The machine can be optionally enclosed with positive-pressure laminar airflow covers over injection and take-out stations for ISO Class 7 or better cleanroom compatibility. Specific cleanroom installation requirements should be discussed during project specification, as cleanroom-rated enclosure modifications are project-specific.
What is the minimum bottle weight this machine can reliably produce?
The EP-HGY150-V4-EV’s minimum rated capacity is approximately 16g bottle weight (8-cavity, 20ml bottles). In single-cavity configuration, PETG cosmetic vials of 10–12g can be produced. For bottles below 10g, process stability is sensitive to resin lot variation and requires careful process window development — contact our applications team with your specific requirements.
Set the Highest Standard for Your ISBM Production
The EP-HGY150-V4-EV is built for manufacturers who cannot compromise on precision, GMP compliance, or production repeatability. From pharmaceutical packaging qualification to luxury cosmetic bottle production, this full servo platform delivers the documentation, repeatability, and zero-contact production assurance your demanding application requires.
