Deskripsi
European-Style Injection Blow Molding — 40 Tonne Class
Compact High-Precision IBM Machine for Pharmaceutical and Cosmetic Packaging
An independently engineered machine in the same tonnage class as the Jomar IBM40 — cited here only to help buyers compare specifications — delivering higher clamping force and lower energy use through full European-style architecture.
EP-ZQ40 vs Jomar IBM40 — Specification Comparison
Buyers evaluating 40-tonne class IBM machines frequently compare the Jomar IBM40 against alternatives from multiple manufacturers. The table below sets key parameters side by side for direct technical assessment. Jomar IBM40 figures are drawn from publicly available data. Jomar is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.
| Parameter | Jomar IBM40 | Ever Power EP-ZQ40 |
|---|---|---|
| Gaya Penjepitan Injeksi | 340 kN | 400 kN |
| Diameter Sekrup | 35/40 mm | 40/45 mm |
| Berat Injeksi | 180 g | 190/260 g |
| Maksimum Rongga Gigi — 10 ml | — | 9 |
| Max Cavities — 100 ml | — | 4 |
| Dimensi Mesin (P x L x T) | 2.72 x 1.9 x 2.75 m | 3,5 x 1,3 x 1,7 m |
| Siklus Kering | — | 3,5 detik |
| Daya Total | — | 20 kW |
Jomar IBM40 reference figures sourced from publicly available specification data. Jomar is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.
Spesifikasi Teknis Lengkap EP-ZQ40
The EP-ZQ40 is the entry-level model in the Ever Power ZQ series. Designed for small-to-medium pharmaceutical and cosmetic bottle production, its 400 kN injection clamping force, 40/45 mm twin screw options and 3.5-second dry cycle deliver strong output within a compact 3.5 x 1.3 m floor area. Full specifications are grouped below by system.
Sistem Injeksi
| Parameter | Satuan | EP-ZQ40 |
|---|---|---|
| Diameter Sekrup | mm | 40 / 45 |
| Rasio Panjang/Kedalaman Sekrup | — | 22:1 |
| Berat Injeksi | G | 190 / 260 |
| Daya Pemanas | kW | 7.5 |
| Jumlah Zona Barel | — | 3+N |
| Langkah Injeksi | mm | 120 |
Sistem Penjepit
| Parameter | Satuan | EP-ZQ40 |
|---|---|---|
| Gaya Penjepitan Injeksi | kN | 400 |
| Langkah Pembukaan Injeksi | mm | 165 |
| Gaya Jepit Tiup | kN | 60 |
| Pukulan Pembuka | mm | 140 |
| Tinggi Angkat Meja Putar | mm | 70 |
Cetakan
| Parameter | Satuan | EP-ZQ40 |
|---|---|---|
| Ukuran Pelat Maksimum (P x L) | mm | 480 x 340 |
| Ketebalan Cetakan | mm | 180 |
| Diameter Botol Maksimum | mm | 120 |
| Tinggi Botol Maksimum | mm | 220 |
| Volume Botol Maksimum | ml | 1 sampai 1500 |
| Gerakan Mengupas | mm | 220 |
Sistem Hidrolik dan Utilitas
| Parameter | Satuan | EP-ZQ40 |
|---|---|---|
| Tekanan Hidraulik | MPa | 14 |
| Tenaga Motor | kW | 11 |
| Siklus Kering | S | 3.5 |
| Daya Total | kW | 20 |
| Rasio Daya Operasi | % | 52 hingga 70 |
| Tekanan Udara Minimum | MPa | 0,7 hingga 1,2 |
| Kapasitas Udara Terkompresi | m3/menit | 0.7 |
| Aliran Air Pendingin | m3/jam | 3.5 |
| Tekanan Air Pendingin | MPa | 0,3 hingga 0,4 |
| Dimensi Mesin (P x L x T) | M | 3,5 x 1,3 x 1,7 |
| Berat Bersih | ton | 3.8 |
Parameter hanya untuk referensi. Ever Power berhak untuk mengubah spesifikasi tanpa pemberitahuan sebelumnya.
Cavity Configuration Guide
Cavity count is determined by bottle volume and mold design. At 10 ml, up to 9 cavities per cycle suit high-output pharmaceutical vial production. At 500 ml, 2 cavities per cycle match mid-volume cosmetic lotion bottle lines.
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Maksimum Rongga | 9 | 8 | 6 | 4 | 3 | 2 | 1 |
Hanya sebagai referensi. Jumlah rongga sebenarnya bergantung pada desain cetakan dan geometri botol.
Key Engineering Features
Full European-Style Structure
The all-European clamping architecture delivers 20 to 30% higher clamping force than comparable machines in the same tonnage class, providing greater preform stability and dimensional consistency across all cavities.
Standard Servo Rotary Drive
Servo-driven rotation comes as standard equipment, simplifying the mechanical structure, reducing operator setup time and eliminating the maintenance overhead of hydraulic rotary systems.
Pressurized Clamping System
The booster cylinder operates independently from mold-open and mold-close actions, reducing energy consumption by 10 to 20% compared with conventional single-circuit hydraulic clamping designs.
Compact Floor Footprint
At 3.5 x 1.3 x 1.7 m, the EP-ZQ40 occupies significantly less factory floor area than many equivalent-capacity machines, enabling higher equipment density in existing production spaces.
Zero Flash, Zero Scrap
The three-station simultaneous injection-blow-strip cycle produces no parting-line flash and zero trim waste, reducing material cost per bottle and eliminating the need for downstream flash removal equipment.
Precise Neck Finish
Up to 9 cavities at 10 ml with accurate neck-finish geometry delivering reliable cap seal engagement — critical for pharmaceutical packaging where closure torque specifications are tightly controlled.
Komponen Utama dan Asal Pemasok
The EP-ZQ40 is assembled with internationally sourced components validated across thousands of production hours. Critical sealing, hydraulic and electronic parts are sourced from established European and Taiwanese suppliers.
| TIDAK. | Komponen | Pemasok | Asal |
|---|---|---|---|
| 1 | Komputer | Hongxun | Taiwan |
| 2 | Penggerak Servo Pompa Oli | Hongxun | Taiwan |
| 3 | Motor Servo | Fisi | Italia |
| 4 | Pompa Oli | Ekor | Jerman |
| 5 | Katup Hidrolik | Penelitian Minyak | Taiwan |
| 6 | Motor Bintang Lima | Staver (orang Haiti) | Cina |
| 7 | Penggaris Elektronik | Gefran | Italia |
| 8 | Kontaktor AC | Schneider | Perancis |
| 9 | Relai Pemanas | YANMING | Taiwan |
| 10 | Cincin Tipe O | HALLITE | Inggris |
| 11 | Cincin Segel | HALLITE | Inggris |
| 12 | Sakelar Perjalanan | YANMING | Taiwan |
| 13 | Saklar Udara | Schneider | Perancis |
| 14 | Pipa Minyak | ISR | Amerika Serikat |
| 15 | Katup Udara | Festo | Jerman |
| 16 | Motor Putar Servo | Huichuan | Cina |
| 17 | Karton PCS | Mecano | Cina |
Pemasok komponen dapat diganti dengan alternatif yang setara atau lebih unggul tergantung ketersediaan tanpa pemberitahuan sebelumnya.
Material yang Kompatibel dan Aplikasi Industri
The EP-ZQ40 processes a broad range of thermoplastics from 1 ml to 1500 ml, making it suitable across pharmaceutical, cosmetic, food and chemical packaging sectors.
Bahan yang Dapat Diproses
LDPE
PP
PS
ABS
EVA
PCTG
PLA (Bio)
Farmasi
Syrup bottles, eye drops, tablet containers, nasal spray flasks
Kosmetik
Lotion bottles, serum vials, shampoo containers, toner flasks
Makanan dan Minuman
Sauce bottles, oil containers, supplement packaging, dairy caps
Chemical and Daily Care
Cleaning agents, personal care, laboratory reagent containers
Mold Design and Tooling
Ever Power manufactures its own ZQ-series injection blow molds machined from imported S136 high-strength alloy steel or 4Cr13 stainless steel. Mold cavities, neck blocks and runner systems are individually designed to each bottle geometry, ensuring gram-weight deviation and wall-thickness deviation are minimised from the first production run.
Steel Grade
4Cr13 stainless or imported S136 alloy. Blow molds may use magnesium-aluminium alloy for superior thermal conductivity and faster cycle times.
Hot Runner System
Optimised hot runner and preform design minimises gram-weight and wall-thickness deviation. Unique mandrel structure enables rapid cycle times with effective internal cooling.
Zero Waste Output
No flash on bottle mouth or base. Product dimensions, weight and wall thickness consistent across all cavities. No downstream regrind equipment required.
Integrasi Lini Produksi
The EP-ZQ40 integrates with a complete downstream production line covering filling, labelling, inspection and packing. Ever Power provides whole-line turnkey solutions from raw material feeding to finished carton output. For the full IBM machine range see the Gambaran umum mesin IBM.
Kompresor Udara
Pengontrol Suhu Cetakan
Pendingin
Mesin Pengemas
Mesin Inspeksi Visual Botol
Pemuat Otomatis
Pertanyaan yang Sering Diajukan
Mesin IBM terkait
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