Certificado CE · Fabricante directo de fábrica

Sustitución de la máquina de moldeo por inyección-soplado Jomar IBM40 – EP-ZQ40

El EP-ZQ40 is a European-style injection blow molding machine in the same performance class as the Jomar IBM40, offering a 400 kN injection clamping force, standard servo rotary drive and a compact 3.5 x 1.3 x 1.7 m footprint. An independently engineered IBM alternative for pharmaceutical, cosmetic and food packaging producers seeking reliable one-step bottle production from 1 ml to 1500 ml.

Descripción

European-Style Injection Blow Molding — 40 Tonne Class

Compact High-Precision IBM Machine for Pharmaceutical and Cosmetic Packaging

An independently engineered machine in the same tonnage class as the Jomar IBM40 — cited here only to help buyers compare specifications — delivering higher clamping force and lower energy use through full European-style architecture.

EP-ZQ40 injection blow molding machine Jomar IBM40 class alternative

EP-ZQ40 vs Jomar IBM40 — Specification Comparison

Buyers evaluating 40-tonne class IBM machines frequently compare the Jomar IBM40 against alternatives from multiple manufacturers. The table below sets key parameters side by side for direct technical assessment. Jomar IBM40 figures are drawn from publicly available data. Jomar is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.

Parámetro Jomar IBM40 Ever Power EP-ZQ40
Fuerza de sujeción por inyección 340 kN 400 kN
Diámetro del tornillo 35/40 mm 40/45 mm
Peso de inyección 180 g 190/260 g
Máximo de caries: 10 ml 9
Max Cavities — 100 ml 4
Dimensiones de la máquina (largo x ancho x alto) 2.72 x 1.9 x 2.75 m 3,5 x 1,3 x 1,7 m
Ciclo seco 3,5 s
Potencia total 20 kW

Jomar IBM40 reference figures sourced from publicly available specification data. Jomar is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

Especificaciones técnicas completas del EP-ZQ40

The EP-ZQ40 is the entry-level model in the Ever Power ZQ series. Designed for small-to-medium pharmaceutical and cosmetic bottle production, its 400 kN injection clamping force, 40/45 mm twin screw options and 3.5-second dry cycle deliver strong output within a compact 3.5 x 1.3 m floor area. Full specifications are grouped below by system.

Sistema de inyección

Parámetro Unidad EP-ZQ40
Diámetro del tornillo mm 40 / 45
Relación L/D del tornillo 22:1
Peso de inyección gramo 190 / 260
Potencia de calentamiento kW 7.5
Número de zonas de barril 3+N
Accidente cerebrovascular por inyección mm 120

Sistema de sujeción

Parámetro Unidad EP-ZQ40
Fuerza de sujeción por inyección kN 400
Carrera de apertura de la inyección mm 165
Fuerza de sujeción por golpe kN 60
Golpe de apertura mm 140
Altura del elevador de mesa giratoria mm 70

Moho

Parámetro Unidad EP-ZQ40
Tamaño máximo de la platina (largo x ancho) mm 480 x 340
Grosor del molde mm 180
Diámetro máximo de la botella mm 120
Altura máxima de la botella mm 220
Volumen máximo de la botella ml 1 a 1500
Trazo de desprendimiento mm 220

Sistema hidráulico y servicios auxiliares

Parámetro Unidad EP-ZQ40
Presión hidráulica MPa 14
Potencia del motor kW 11
Ciclo seco s 3.5
Potencia total kW 20
Relación de potencia operativa % 52 a 70
Presión mínima del aire MPa 0,7 a 1,2
Capacidad de aire comprimido m³/min 0.7
Flujo de agua de refrigeración m³/h 3.5
Presión del agua de refrigeración MPa 0,3 a 0,4
Dimensiones de la máquina (largo x ancho x alto) metro 3,5 x 1,3 x 1,7
Peso neto tonelada 3.8

Los parámetros son solo de referencia. Ever Power se reserva el derecho de modificar las especificaciones sin previo aviso.

Cavity Configuration Guide

Cavity count is determined by bottle volume and mold design. At 10 ml, up to 9 cavities per cycle suit high-output pharmaceutical vial production. At 500 ml, 2 cavities per cycle match mid-volume cosmetic lotion bottle lines.

Volumen 10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
Caries máximas 9 8 6 4 3 2 1

Solo a título informativo. El número real de cavidades depende del diseño del molde y de la geometría de la botella.

pharmaceutical bottles produced on EP-ZQ40 injection blow molding machine
cosmetic packaging EP-ZQ40 IBM machine output
food grade plastic bottles from EP-ZQ40 one-step IBM

Key Engineering Features

Full European-Style Structure

The all-European clamping architecture delivers 20 to 30% higher clamping force than comparable machines in the same tonnage class, providing greater preform stability and dimensional consistency across all cavities.

Standard Servo Rotary Drive

Servo-driven rotation comes as standard equipment, simplifying the mechanical structure, reducing operator setup time and eliminating the maintenance overhead of hydraulic rotary systems.

Pressurized Clamping System

The booster cylinder operates independently from mold-open and mold-close actions, reducing energy consumption by 10 to 20% compared with conventional single-circuit hydraulic clamping designs.

Compact Floor Footprint

At 3.5 x 1.3 x 1.7 m, the EP-ZQ40 occupies significantly less factory floor area than many equivalent-capacity machines, enabling higher equipment density in existing production spaces.

Zero Flash, Zero Scrap

The three-station simultaneous injection-blow-strip cycle produces no parting-line flash and zero trim waste, reducing material cost per bottle and eliminating the need for downstream flash removal equipment.

Precise Neck Finish

Up to 9 cavities at 10 ml with accurate neck-finish geometry delivering reliable cap seal engagement — critical for pharmaceutical packaging where closure torque specifications are tightly controlled.

Key Components and Supplier Origins

The EP-ZQ40 is assembled with internationally sourced components validated across thousands of production hours. Critical sealing, hydraulic and electronic parts are sourced from established European and Taiwanese suppliers.

No. Componente Proveedor Origen
1 Computadora Hongxun Taiwán
2 Servocontrolador de la bomba de aceite Hongxun Taiwán
3 Servomotor Fisi Italia
4 Bomba de aceite Ekor Alemania
5 Válvula hidráulica Investigación petrolera Taiwán
6 Motor de cinco estrellas Staver (haitiano) Porcelana
7 Regla electrónica Gefran Italia
8 Contactor de CA Schneider Francia
9 Relé de calefacción YANMIN Taiwán
10 Anillo tipo O HALLITA Inglaterra
11 Anillo de sellado HALLITA Inglaterra
12 Interruptor de viaje YANMIN Taiwán
13 Interruptor de aire Schneider Francia
14 Oleoducto ISR EE.UU
15 Válvula de aire Festo Alemania
16 Motor rotativo servo Huichuan Porcelana
17 Caja de cartón PCS Mecano Porcelana

Los proveedores de componentes podrán ser sustituidos por alternativas equivalentes o superiores, según disponibilidad, sin previo aviso.

Materiales compatibles y aplicaciones industriales

The EP-ZQ40 processes a broad range of thermoplastics from 1 ml to 1500 ml, making it suitable across pharmaceutical, cosmetic, food and chemical packaging sectors.

Materiales procesables

HDPE
LDPE
PÁGINAS
PD
ABS
EVA
PCTG
PLA (Bio)
💊

Farmacéutico

Syrup bottles, eye drops, tablet containers, nasal spray flasks

🧴

Cosmético

Lotion bottles, serum vials, shampoo containers, toner flasks

🍽️

Alimentos y bebidas

Sauce bottles, oil containers, supplement packaging, dairy caps

🧪

Chemical and Daily Care

Cleaning agents, personal care, laboratory reagent containers

Mold Design and Tooling

Ever Power manufactures its own ZQ-series injection blow molds machined from imported S136 high-strength alloy steel or 4Cr13 stainless steel. Mold cavities, neck blocks and runner systems are individually designed to each bottle geometry, ensuring gram-weight deviation and wall-thickness deviation are minimised from the first production run.

injection blow mold tooling for EP-ZQ40
injection mold for ZQ series IBM machine

Grado de acero

4Cr13 stainless or imported S136 alloy. Blow molds may use magnesium-aluminium alloy for superior thermal conductivity and faster cycle times.

Hot Runner System

Optimised hot runner and preform design minimises gram-weight and wall-thickness deviation. Unique mandrel structure enables rapid cycle times with effective internal cooling.

Zero Waste Output

No flash on bottle mouth or base. Product dimensions, weight and wall thickness consistent across all cavities. No downstream regrind equipment required.

Integración de la línea de producción

The EP-ZQ40 integrates with a complete downstream production line covering filling, labelling, inspection and packing. Ever Power provides whole-line turnkey solutions from raw material feeding to finished carton output. For the full IBM machine range see the Descripción general de las máquinas IBM.

EP-ZQ40 injection blow molding production line components
Equipo auxiliar para la máquina IBM EP-ZQ40
Compresor de aire de tornillo
Compresor de aire
Controlador de temperatura del molde
Enfriador
Máquina de embalaje
Máquina de inspección visual de botellas
Cargador automático

Preguntas frecuentes

How does the EP-ZQ40 compare to the Jomar IBM40 in clamping force?
The EP-ZQ40 provides 400 kN injection clamping force versus 340 kN published for the Jomar IBM40 — approximately 18% higher — through its full European-style pressurized clamping structure where the booster cylinder operates separately from the mold-open action, also contributing to lower energy use per cycle.
What materials can the EP-ZQ40 process?
The EP-ZQ40 processes HDPE, LDPE, PP, PS (including lactic acid bacteria grades), high-clarity PS, ABS, environmentally friendly PLA, EVA and PCTG, producing containers from 1 ml to 1500 ml for pharmaceutical, cosmetic, food and daily-care packaging.
What bottle sizes and cavity counts does the EP-ZQ40 support?
Up to 9 cavities at 10 ml, 8 at 30 ml, 6 at 60 ml, 4 at 100 ml, 3 at 250 ml, 2 at 500 ml and 1 at 1000 ml. Maximum bottle diameter is 120 mm and maximum bottle height is 220 mm.
Does the EP-ZQ40 carry CE certification?
Yes. The EP-ZQ40 is CE marked, confirming conformity with applicable European machinery safety and electromagnetic compatibility directives. Documentation is available on request for import compliance purposes.
What auxiliary equipment is recommended with the EP-ZQ40?
Core ancillaries include a screw air compressor or standard air compressor, chiller, mold temperature controller and auto loader. Downstream, a bottle visual inspection machine and packing machine complete the line. Ever Power supplies full turnkey lines or individual ancillaries to complement existing setups.

Máquinas IBM relacionadas

Sourcing an alternative to the Jomar IBM40?

Get in touch with our team for a detailed specification sheet and competitive quote.

Contáctanos