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Sostituzione della pressa a iniezione e soffiaggio Jomar IBM40 – EP-ZQ40

IL EP-ZQ40 is a European-style injection blow molding machine in the same performance class as the Jomar IBM40, offering a 400 kN injection clamping force, standard servo rotary drive and a compact 3.5 x 1.3 x 1.7 m footprint. An independently engineered IBM alternative for pharmaceutical, cosmetic and food packaging producers seeking reliable one-step bottle production from 1 ml to 1500 ml.

Descrizione

European-Style Injection Blow Molding — 40 Tonne Class

Compact High-Precision IBM Machine for Pharmaceutical and Cosmetic Packaging

An independently engineered machine in the same tonnage class as the Jomar IBM40 — cited here only to help buyers compare specifications — delivering higher clamping force and lower energy use through full European-style architecture.

EP-ZQ40 injection blow molding machine Jomar IBM40 class alternative

EP-ZQ40 vs Jomar IBM40 — Specification Comparison

Buyers evaluating 40-tonne class IBM machines frequently compare the Jomar IBM40 against alternatives from multiple manufacturers. The table below sets key parameters side by side for direct technical assessment. Jomar IBM40 figures are drawn from publicly available data. Jomar is referenced solely to assist buyers in equipment comparison and is not affiliated with Ever Power.

Parametro Jomar IBM40 Ever Power EP-ZQ40
Forza di serraggio dell'iniezione 340 kN 400 kN
Diametro della vite 35/40 mm 40/45 mm
Peso dell'iniezione 180 g 190/260 g
Cavità massime: 10 ml 9
Max Cavities — 100 ml 4
Dimensioni della macchina (L x P x A) 2.72 x 1.9 x 2.75 m 3.5 x 1.3 x 1.7 m
Ciclo a secco 3,5 s
Potenza totale 20 kW

Jomar IBM40 reference figures sourced from publicly available specification data. Jomar is cited only to assist buyers in equipment comparison and is not affiliated with Ever Power.

EP-ZQ40 Full Technical Specifications

The EP-ZQ40 is the entry-level model in the Ever Power ZQ series. Designed for small-to-medium pharmaceutical and cosmetic bottle production, its 400 kN injection clamping force, 40/45 mm twin screw options and 3.5-second dry cycle deliver strong output within a compact 3.5 x 1.3 m floor area. Full specifications are grouped below by system.

Sistema di iniezione

Parametro Unità EP-ZQ40
Diametro della vite mm 40 / 45
Rapporto L/D della vite 22:1
Peso dell'iniezione G 190 / 260
Potenza di riscaldamento kW 7.5
Numero di zone della canna 3+N
Ictus da iniezione mm 120

Sistema di serraggio

Parametro Unità EP-ZQ40
Forza di serraggio dell'iniezione kN 400
Ictus di apertura dell'iniezione mm 165
Forza di serraggio del colpo kN 60
Colpo di apertura mm 140
Altezza di sollevamento della tavola rotante mm 70

Muffa

Parametro Unità EP-ZQ40
Dimensioni massime del piano di appoggio (L x P) mm 480 x 340
Spessore dello stampo mm 180
Diametro massimo della bottiglia mm 120
Altezza massima della bottiglia mm 220
Volume massimo della bottiglia ml 1 to 1500
Colpo di stripping mm 220

Impianto idraulico e servizi ausiliari

Parametro Unità EP-ZQ40
Pressione idraulica MPa 14
Potenza del motore kW 11
Ciclo a secco S 3.5
Potenza totale kW 20
Rapporto di potenza operativa % dai 52 ai 70
Pressione minima dell'aria MPa 0.7 to 1.2
Capacità dell'aria compressa m3/min 0.7
Flusso dell'acqua di raffreddamento m3/h 3.5
Pressione dell'acqua di raffreddamento MPa Da 0,3 a 0,4
Dimensioni della macchina (L x P x A) M 3.5 x 1.3 x 1.7
Peso netto tonnellata 3.8

I parametri sono forniti a solo scopo di riferimento. Ever Power si riserva il diritto di modificare le specifiche senza preavviso.

Cavity Configuration Guide

Cavity count is determined by bottle volume and mold design. At 10 ml, up to 9 cavities per cycle suit high-output pharmaceutical vial production. At 500 ml, 2 cavities per cycle match mid-volume cosmetic lotion bottle lines.

Volume 10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
Cavità massime 9 8 6 4 3 2 1

Solo a titolo di riferimento. Il numero effettivo di cavità dipende dal design dello stampo e dalla geometria della bottiglia.

pharmaceutical bottles produced on EP-ZQ40 injection blow molding machine
cosmetic packaging EP-ZQ40 IBM machine output
food grade plastic bottles from EP-ZQ40 one-step IBM

Key Engineering Features

Full European-Style Structure

The all-European clamping architecture delivers 20 to 30% higher clamping force than comparable machines in the same tonnage class, providing greater preform stability and dimensional consistency across all cavities.

Standard Servo Rotary Drive

Servo-driven rotation comes as standard equipment, simplifying the mechanical structure, reducing operator setup time and eliminating the maintenance overhead of hydraulic rotary systems.

Pressurized Clamping System

The booster cylinder operates independently from mold-open and mold-close actions, reducing energy consumption by 10 to 20% compared with conventional single-circuit hydraulic clamping designs.

Compact Floor Footprint

At 3.5 x 1.3 x 1.7 m, the EP-ZQ40 occupies significantly less factory floor area than many equivalent-capacity machines, enabling higher equipment density in existing production spaces.

Zero Flash, Zero Scrap

The three-station simultaneous injection-blow-strip cycle produces no parting-line flash and zero trim waste, reducing material cost per bottle and eliminating the need for downstream flash removal equipment.

Precise Neck Finish

Up to 9 cavities at 10 ml with accurate neck-finish geometry delivering reliable cap seal engagement — critical for pharmaceutical packaging where closure torque specifications are tightly controlled.

Key Components and Supplier Origins

The EP-ZQ40 is assembled with internationally sourced components validated across thousands of production hours. Critical sealing, hydraulic and electronic parts are sourced from established European and Taiwanese suppliers.

NO. Componente Fornitore Origine
1 Computer Hongxun Taiwan
2 Azionamento servo della pompa dell'olio Hongxun Taiwan
3 Servomotore Fisi Italia
4 Pompa dell'olio Ekor Germania
5 Valvola idraulica Ricerca sul petrolio Taiwan
6 Motore a cinque stelle Staver (Haitiano) Cina
7 Righello elettronico Gefran Italia
8 Contattore CA Schneider Francia
9 Relè di riscaldamento YANMING Taiwan
10 Anello di tipo O HALLITE Inghilterra
11 Anello di tenuta HALLITE Inghilterra
12 Cambio di viaggio YANMING Taiwan
13 Interruttore pneumatico Schneider Francia
14 Tubo dell'olio ISR U.S.A.
15 Valvola dell'aria Festo Germania
16 Servomotore rotativo Huichuan Cina
17 Cartone PCS Mecano Cina

I fornitori dei componenti possono essere sostituiti con alternative equivalenti o superiori, a seconda della disponibilità, senza preavviso.

Compatible Materials and Industry Applications

The EP-ZQ40 processes a broad range of thermoplastics from 1 ml to 1500 ml, making it suitable across pharmaceutical, cosmetic, food and chemical packaging sectors.

Materiali lavorabili

HDPE
LDPE
PP
PS
ABS
EVA
PCTG
PLA (Bio)
💊

Farmaceutico

Syrup bottles, eye drops, tablet containers, nasal spray flasks

🧴

Cosmetic

Lotion bottles, serum vials, shampoo containers, toner flasks

🍽️

Food and Beverage

Sauce bottles, oil containers, supplement packaging, dairy caps

🧪

Chemical and Daily Care

Cleaning agents, personal care, laboratory reagent containers

Mold Design and Tooling

Ever Power manufactures its own ZQ-series injection blow molds machined from imported S136 high-strength alloy steel or 4Cr13 stainless steel. Mold cavities, neck blocks and runner systems are individually designed to each bottle geometry, ensuring gram-weight deviation and wall-thickness deviation are minimised from the first production run.

injection blow mold tooling for EP-ZQ40
injection mold for ZQ series IBM machine

Steel Grade

4Cr13 stainless or imported S136 alloy. Blow molds may use magnesium-aluminium alloy for superior thermal conductivity and faster cycle times.

Hot Runner System

Optimised hot runner and preform design minimises gram-weight and wall-thickness deviation. Unique mandrel structure enables rapid cycle times with effective internal cooling.

Zero Waste Output

No flash on bottle mouth or base. Product dimensions, weight and wall thickness consistent across all cavities. No downstream regrind equipment required.

Production Line Integration

The EP-ZQ40 integrates with a complete downstream production line covering filling, labelling, inspection and packing. Ever Power provides whole-line turnkey solutions from raw material feeding to finished carton output. For the full IBM machine range see the Panoramica delle macchine IBM.

EP-ZQ40 injection blow molding production line components
auxiliary equipment for EP-ZQ40 IBM machine
Compressore d'aria a vite
Compressore d'aria
Regolatore di temperatura dello stampo
Chiller
Macchina per l'imballaggio
Macchina per l'ispezione visiva delle bottiglie
Caricatore automatico

Domande frequenti

How does the EP-ZQ40 compare to the Jomar IBM40 in clamping force?
The EP-ZQ40 provides 400 kN injection clamping force versus 340 kN published for the Jomar IBM40 — approximately 18% higher — through its full European-style pressurized clamping structure where the booster cylinder operates separately from the mold-open action, also contributing to lower energy use per cycle.
Quali materiali può lavorare l'EP-ZQ40?
The EP-ZQ40 processes HDPE, LDPE, PP, PS (including lactic acid bacteria grades), high-clarity PS, ABS, environmentally friendly PLA, EVA and PCTG, producing containers from 1 ml to 1500 ml for pharmaceutical, cosmetic, food and daily-care packaging.
What bottle sizes and cavity counts does the EP-ZQ40 support?
Up to 9 cavities at 10 ml, 8 at 30 ml, 6 at 60 ml, 4 at 100 ml, 3 at 250 ml, 2 at 500 ml and 1 at 1000 ml. Maximum bottle diameter is 120 mm and maximum bottle height is 220 mm.
Does the EP-ZQ40 carry CE certification?
Yes. The EP-ZQ40 is CE marked, confirming conformity with applicable European machinery safety and electromagnetic compatibility directives. Documentation is available on request for import compliance purposes.
What auxiliary equipment is recommended with the EP-ZQ40?
Core ancillaries include a screw air compressor or standard air compressor, chiller, mold temperature controller and auto loader. Downstream, a bottle visual inspection machine and packing machine complete the line. Ever Power supplies full turnkey lines or individual ancillaries to complement existing setups.

Macchine IBM correlate

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